Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing and Why Does It Matter in Brunei?Your Route to a Leaner Shop Floor

    Lean Manufacturing Training in Brunei is a practical, one-day skills course that teaches you how to strip waste out of production so that every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo at Toyota, lean manufacturing is built on five principles: identify value, map the value stream, create flow, establish pull, and seek perfection. Over eight hours of instructor-led learning you work through the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, Total Productive Maintenance and OEE, standard work, SMED quick changeover, Heijunka and Kaizen. Hands-on waste walks and tool exercises run throughout the day, so you leave able to apply the ideas the next morning. The course suits production supervisors, manufacturing and industrial engineers, quality and maintenance professionals, and continuous improvement staff across Brunei's growing downstream sector, from Hengyi and Brunei Methanol to halal food producers under Wawasan Brunei 2035. This is a non-certification programme: there is no exam, and you receive a course completion record from Invensis Learning that confirms the skills you have built.

    What Is Lean Manufacturing and Why Does It Matter in Brunei?Your Route to a Leaner Shop Floor

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Payoff of Building Lean SkillsFor Your Career and Your Plant

    What Lean Skills Unlock in BruneiRoles, Sectors and Earnings

    Lean capability, built through Lean Manufacturing training, has become a practical differentiator across Brunei's manufacturing base, valued by downstream petrochemical, methanol, fertiliser, halal food and engineering employers as the Sultanate diversifies beyond upstream oil and gas. As Hengyi, Brunei Methanol and Brunei Fertilizer Industries scale production under Wawasan Brunei 2035, plants need people who can eliminate waste, lift OEE and hold flow. Demand runs from line supervisor to plant manager, and here is what the market is showing right now.

    Why Lean Talent Is in Demand Across Brunei's Factories

    Lean manufacturing is more than a set of tools. It is how modern plants protect margin and quality while they grow. Join the professionals turning waste into flow across Brunei's factories. Start your lean journey today.

    Your Brunei Manufacturing Transformation

    Before and After You Build Lean Capability

    Your Shop-Floor Transformation

    Brunei's manufacturing base is expanding fast with downstream and food-processing investment, and employers increasingly separate people who can improve a process from those who only run it. Here is which side of that line you want to be on.

    Sources: WorldSalaries, Paylab, Glassdoor (Brunei) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Brunei is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Skills You Will Put to Work on the Production LineThe Practical Lean Toolkit

    Skills covered in lean manufacturing training span the full toolkit, from waste identification and value stream mapping through pull systems, TPM and Kaizen. By the end of the day you can diagnose waste, improve flow and lead practical improvements in your own plant.

    See and Eliminate the Eight Wastes

    Run a Gemba waste walk and classify waste using the DOWNTIME framework: defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing, then prioritise what to remove first.

    Map and Improve the Value Stream

    Build a current-state value stream map with standard symbols and data boxes, calculate takt time, find the bottleneck, and design a leaner future state that flows.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use visual management such as Andon and production boards so abnormalities are visible instantly.

    Design Pull Systems and Kanban

    Move from push to pull, size supermarkets, calculate kanban quantities, and apply Just-in-Time thinking to curb overproduction and shrink work-in-progress.

    Lift Reliability with TPM and OEE

    Calculate OEE as Availability times Performance times Quality, identify the six big losses, and apply Total Productive Maintenance to raise equipment effectiveness.

    Standardise Work and Speed Changeovers

    Write standard work built on takt time and work sequence, and apply the SMED method to separate internal from external setup and slash changeover time.

    Level Production and Mistake-Proof Quality

    Use Heijunka to smooth volume and mix, and design poka yoke devices that build quality in and stop defects passing down the line.

    Drive Kaizen and a Lean Culture

    Facilitate daily Kaizen and focused improvement events, use A3 problem solving, and apply the lean leadership habits that make gains stick on the shop floor.

    Who Should TakeLean Manufacturing Training in Brunei?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    BND 640

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Brunei combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Brunei that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    BND 640

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Train with Invensis Learning in BruneiPractical and Trainer-Led

    Invensis Learning delivers structured, practical lean manufacturing training for professionals and organisations across Brunei who want to eliminate waste, improve flow and raise operational performance. Our programmes combine experienced instructors, hands-on exercises and organised courseware with flexible delivery that fits shift patterns and business schedules. As a Lean Manufacturing training company in Brunei, we focus on real-world application and measurable improvement, whether you enrol as an individual or plan on-site training for a plant team, backed by ISO-certified quality and information-security management.

    • Experienced trainers with real lean manufacturing and shop-floor expertise
    • Flexible formats for individuals, working professionals and corporate teams
    • Hands-on waste walks, VSM, 5S and OEE exercises, not theory alone
    • Structured, easy-to-follow courseware and practical reference tools
    • Online, live virtual instructor-led and on-site classroom delivery
    • Sessions that apply lean tools to your own production scenarios
    • Dedicated learner support before, during and after training
    • ISO 9001:2015 and ISO 27001:2022 certified training operations

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in BruneiAll our classroom training is now available online at your convenience

    Lean Manufacturing in Brunei

    Radisson Hotel, Jalan Tasek, Tasek Lama, Saba, Bandar Seri Begawan, Mukim Kianggeh, Brunei-Muara, BS8611, Brunei بروني

    Lean Manufacturing in Brunei

    Times Cineplex, The Empire Hotel & Country Club, Lebuhraya Muara–Tutong, Jerudong, Mukim Sengkurong, Brunei-Muara, BG3122, Brunei بروني

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    Corporate Lean Manufacturing TrainingOnsite in Brunei

    • Suitable for small production cells through to full plant teams
    • Customised schedules built around your shift and shutdown windows
    • On-site, live virtual or blended delivery to fit operations
    • Trainers with hands-on lean and downstream manufacturing experience
    • Exercises run on your own equipment, flows and waste scenarios
    • Dedicated coordination and learner support for group programmes
    • Scalable delivery across sites in Brunei and the wider region

    Trusted by Manufacturing and Industrial Teams

    Hengyi IndustriesBrunei MethanolBrunei Fertilizer IndustriesAdinin GroupGhanim InternationalSimpor Pharma

    What Our Learners Say

    Practical from the First Hour

    "The waste walk and value stream mapping exercises changed how I see my line. Within a week I had cut two obvious bottlenecks and set up a simple 5S board that the operators actually keep to."

    Amirul Hakim

    Production Supervisor

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    OEE Finally Made Sense

    "The OEE and TPM sessions were exactly what I needed. Calculating the six big losses on a real machine helped me build a maintenance case that management approved."

    Nurul Izzah

    Manufacturing Engineer

    0/0

    Tools I Could Use Straight Away

    "Good balance of concept and hands-on practice. The kanban and SMED tools gave me a clear method to reduce changeover time on our packing line. The trainer answered every question with real examples."

    Sofian Rahman

    Continuous Improvement Officer

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    Aligned Our Whole Plant on Lean

    "We ran this as an on-site programme for a cross-functional team. Having operators, engineers and maintenance learn the same lean language accelerated our 5S and Kaizen rollout across the plant."

    Hjh Siti Aisyah

    Operations Manager, Petrochemicals

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    Tailored and Measurable

    "Invensis Learning tailored the exercises to our food-processing scenarios. The team came away with a shared toolkit for waste reduction and standard work, and we have seen fewer defects since."

    Daniel Wong

    Learning and Development Lead, Food Manufacturing

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    We also deliver Brunei Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean manufacturing training is a practical, one-day skills course that teaches you to eliminate waste and improve flow using the Toyota Production System toolkit. It suits production supervisors, manufacturing and industrial engineers, quality and maintenance professionals, team leaders and continuous improvement staff in any production environment.

    General

    What is lean manufacturing training and who is it for?

    Lean manufacturing training is a practical, one-day skills course that teaches you to eliminate waste and improve flow using the Toyota Production System toolkit. It suits production supervisors, manufacturing and industrial engineers, quality and maintenance professionals, team leaders and continuous improvement staff in any production environment.

    Is lean manufacturing training worth it in Brunei?

    Yes. As Brunei scales downstream petrochemical, methanol, fertiliser and halal food production under Wawasan Brunei 2035, employers value people who can cut waste and lift equipment effectiveness. The skills apply immediately on the floor and travel across sectors and employers.

    Do I need prior lean experience to attend?

    No. The course has no prerequisites and introduces lean manufacturing from first principles. Prior production or manufacturing experience is helpful but not required, so operators, engineers and managers can attend together.

    What lean tools does the course cover?

    You cover the five lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, poka yoke and Kaizen, all with hands-on exercises.

    Which framework is the training based on?

    The training is grounded in the Toyota Production System (TPS), developed by Taiichi Ohno and Shigeo Shingo at Toyota and popularised as lean manufacturing through the work of James Womack and Daniel Jones. It reflects the current, established lean body of knowledge.

    Pricing

    What is included in the lean manufacturing course fee?

    The fee covers instructor-led sessions across all six lean modules, hands-on tool exercises, courseware and reference materials, learner support, and a course completion record from Invensis Learning. Request a quote for the inclusions that apply to your chosen format.

    How much does lean manufacturing training cost in Brunei?

    Pricing depends on the delivery format (live virtual, classroom or on-site corporate) and group size, so fees are available on request. Contact a learning advisor for a tailored quote in your preferred format.

    Do you offer group or corporate rates?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for plants, departments and cross-functional teams. Ask about group pricing for your team.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is there any charge for an exam?

    No. This is a non-certification course with no examination, so there is no separate exam fee. Your fee covers the training and a course completion record only.

    Assessment

    Is there an exam for lean manufacturing training?

    No. This is a non-certification skills course with no examination. Learning is reinforced through hands-on waste walks, tool exercises, case examples and team discussion across the one-day programme.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning that confirms you have completed the programme. No external certification or credential is awarded, as the course focuses on practical, immediately applicable skills.

    How is my learning assessed during the course?

    There is no formal assessment. Instead, you apply lean tools throughout the day: identifying waste, mapping a value stream, assessing 5S, calculating OEE and sizing kanban, so you practise each tool on realistic production scenarios.

    Will the skills expire or need renewal?

    No. Because no certification is awarded, there is nothing to renew. The lean tools you learn are immediately applicable and remain useful for as long as you work in production or operations.

    How does this differ from a Lean Six Sigma course?

    Lean manufacturing training focuses on the manufacturing lean toolkit (TPS, wastes, VSM, 5S, kanban, TPM, OEE, SMED, standard work, Heijunka) in one day with no exam. Lean Six Sigma programmes combine lean with the Six Sigma DMAIC statistical method and typically lead to a belt credential.

    Course Content

    How long is the lean manufacturing training?

    The course runs for one day (8 hours), delivered either as a full day or across two half-days. It covers all six lean modules with concept explanations, real manufacturing examples and hands-on exercises throughout.

    What will I be able to do after the training?

    You will be able to identify and classify the eight wastes, read and build a value stream map, run 5S, design a kanban pull system, calculate OEE, write standard work, apply SMED to reduce changeover time, and lead Kaizen improvements.

    Are the sessions hands-on or lecture-based?

    Both. Concepts are explained clearly and then applied through practical exercises: waste walks, VSM data collection, 5S assessment, OEE calculation, kanban sizing and standard work observation, so you practise every core tool.

    Can the course be tailored to my industry?

    Yes, particularly for corporate sessions. Exercises can be based on your own equipment, flows and waste scenarios, whether you work in petrochemicals, methanol, fertiliser, food and beverage or engineering.

    What materials are provided?

    You receive structured courseware, reference tools and templates for the lean methods covered, along with the exercise materials used during the sessions to support you when you apply the tools at work.

    Enrollment

    How do I enrol in lean manufacturing training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you receive access to schedules, courseware and learning resources. Talk to a learning advisor if you need help choosing.

    What training formats are available in Brunei?

    We offer online (live virtual) instructor-led training, classroom sessions, and on-site corporate delivery for teams. Choose the format that best fits your schedule and shift patterns.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate on-site dates are arranged to suit your operations. See upcoming schedules or contact us to confirm the next available batch.

    Can I reschedule my enrolment?

    Yes. Flexi options let you reschedule or transfer to another batch on selected plans. Contact learner support to arrange this.

    What is the refund or cancellation policy?

    Refunds and cancellations follow our published policy, and selected plans include a money-back guarantee. Reach out to our team for the details that apply to your enrolment.