Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What You Gain from Lean Manufacturing Skills in MozambiqueA Practical Route to Leaner Production

    Lean Manufacturing Training in Mozambique equips production professionals with a systematic way to identify and eliminate waste so that every step on the line adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the programme teaches the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and Kaizen in one focused, hands-on course. This is a practical skills course, not an examination. Over an intensive one-day, eight-hour programme you work through waste walks, value stream mapping, 5S assessment, OEE calculation and kanban design using realistic manufacturing scenarios you can take straight back to the plant. As Mozambique's manufacturing base grows under the National Industrialisation Programme and its industrial parks expand, employers in aluminium, beverages, cement, food processing and energy increasingly value people who can raise productivity and reduce cost. On completion you receive a course completion record from Invensis Learning. Start building world-class production skills with Invensis Learning.

    What You Gain from Lean Manufacturing Skills in MozambiqueA Practical Route to Leaner Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why Lean Skills Pay off on the Shop FloorValue You Can Apply from Day One

    Where Lean Skills Take Your Career in MozambiqueRoles, Demand and Pay

    Lean skills are becoming a clear advantage across Mozambique's growing manufacturing base, valued by aluminium, beverage, cement, food and energy employers that need to raise output and control cost. As the National Industrialisation Programme and expanding industrial parks pull in new factories, professionals who can eliminate waste and improve flow are in short supply, which is where hands-on Lean Manufacturing training makes the difference. Demand runs from production supervisor and continuous improvement coordinator through to quality manager and plant manager, and here is what the market is telling us right now.

    What Is Driving Demand for Lean Skills in Mozambique

    Lean is more than a set of tools. It is how Mozambique's manufacturers compete on cost, quality and delivery. Join the professionals turning waste into value on the plant floor. Start your journey today.

    Your Mozambique Career Transformation

    Where You Stand Today and Where Lean Takes You

    From Firefighting to Continuous Flow

    Mozambique's manufacturing sector is expanding with new industrial parks and import-substitution investment, and employers increasingly separate people who can drive improvement from those who only keep the line running. Here is which side of that line you want to be on.

    Sources: Africarrieres, WorldSalaries, PayScale (Mozambique) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Mozambique is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterSkills You Can Use on the Line

    This programme turns Lean theory into shop-floor capability. Across one intensive day you learn what you will be able to do in Lean Manufacturing: identify waste, map value streams, run 5S, design pull systems, measure OEE and lead continuous improvement, all through hands-on exercises on realistic production scenarios.

    Identify and Eliminate the Eight Wastes

    Run a Gemba waste walk and classify waste across the eight DOWNTIME categories: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing, then quantify and prioritise what to remove first.

    Map and Improve the Value Stream

    Draw current-state value stream maps with standard symbols, capture cycle time, changeover and inventory data, calculate takt time, and design a leaner future state that shortens total lead time.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain alongside visual management tools such as andon, floor markings and production boards to build a safe, organised foundation for every other Lean tool.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production, size and run kanban loops and supermarkets, and apply just-in-time principles so each process makes only what the next step has consumed.

    Raise Equipment Reliability with TPM and OEE

    Use Total Productive Maintenance and autonomous maintenance to reduce breakdowns, and calculate OEE from availability, performance and quality to target the six big equipment losses.

    Sustain Improvement with Standard Work and Kaizen

    Write standard work, cut changeover time with SMED, level production using Heijunka, mistake-proof with poka yoke, and lead daily Kaizen and A3 problem solving to hold and extend the gains.

    Who Should TakeLean Manufacturing Training in Mozambique?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    MZN 22430

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Mozambique combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Mozambique that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    MZN 22430

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in MozambiqueTrusted by Professionals

    As a trusted Lean Manufacturing training company in Mozambique, Invensis Learning delivers practical, instructor-led Lean training for professionals and manufacturers building continuous improvement capability. Our programmes combine experienced trainers, hands-on exercises and courseware grounded in the Toyota Production System, so learners leave able to apply Lean on their own shop floor. Whether you enrol as an individual or arrange corporate training for a production team, Invensis Learning provides a professional learning experience focused on real-world application and measurable results. As an ISO 9001:2015 and ISO 27001:2022 certified provider, we back every programme with quality and information-security standards you can trust.

    • Experienced trainers with real Lean and operational excellence expertise
    • Flexible formats: live virtual, classroom and corporate on-site delivery
    • Hands-on exercises in waste walks, 5S, VSM, OEE and kanban design
    • Structured courseware grounded in the Toyota Production System
    • Customised group training aligned to your plant and sector
    • Practical case studies drawn from real manufacturing improvement
    • Dedicated learner support before, during and after training
    • Course completion record from Invensis Learning on finishing the programme

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in MozambiqueAll our classroom training is now available online at your convenience

    Lean Manufacturing in Mozambique

    Polana Serena Hotel, 1380, Avenida Julius Nyerere, Sommerschield, Distrito Municipal de KaMpfumu, Cidade de Maputo, Zona Sul, 0101-11, Moçambique

    Lean Manufacturing in Mozambique

    Radisson Blu Hotel & Residence Maputo, Mozambique

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    Corporate Lean Training for TeamsUpskill Your Plant Floor

    • Suitable for single lines, full plants and cross-functional improvement teams
    • Customised schedules that work around shift patterns and production
    • Flexible delivery through on-site, live virtual, hybrid or blended formats
    • Trainers with hands-on manufacturing and continuous improvement experience
    • Sector-relevant exercises using your own processes and waste
    • Dedicated coordination and support for group training programmes
    • Scalable delivery for teams across Mozambique and global sites

    Industry-Aligned Organisations

    MozalCervejas De MocambiqueCimentos De MocambiqueCoca-Cola Beverages MozambiquePremier MillingMerec Industries

    What Our Learners Say

    Practical from the First Hour

    "The waste walk and value stream mapping exercises changed how I see our line. Within weeks of the training I had cut changeover time and reduced work-in-progress on my shift."

    Anselmo Cumbe

    Production Supervisor, Beverages

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    Clear, Hands-On and Useful

    "I came in knowing 5S by name only. The trainer made kanban, OEE and standard work genuinely clear, and I now lead our Kaizen sessions with confidence."

    Ilda Manjate

    Continuous Improvement Coordinator

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    Strong on Equipment Reliability

    "As a maintenance engineer the TPM and OEE modules were exactly what I needed. Calculating the six big losses on a real scenario made the concepts stick."

    Fernando Sitoe

    Maintenance Engineer, Cement

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    Real Impact Across Our Plant

    "We trained two production teams on site. The common Lean language and 5S standards spread across both shifts, and our scrap and downtime numbers are already improving."

    Teresa Nhaca

    Operations Manager, Food Processing

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    Tailored and Well Delivered

    "The corporate programme was tailored to our own processes, so the exercises felt real. Our engineers now run waste walks and standard work without external help."

    Carlos Machava

    Plant Manager, Industrial Manufacturing

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills course that teaches how to eliminate waste and improve production flow using the Toyota Production System. It suits production and operations managers, manufacturing and industrial engineers, supervisors, team leaders, quality and maintenance staff, and Lean coordinators.

    General

    What is Lean Manufacturing Training and who is it for?

    Lean Manufacturing Training is a practical, one-day skills course that teaches how to eliminate waste and improve production flow using the Toyota Production System. It suits production and operations managers, manufacturing and industrial engineers, supervisors, team leaders, quality and maintenance staff, and Lean coordinators.

    Is Lean Manufacturing Training worth it in Mozambique?

    Yes. Mozambique's manufacturing base is growing under the National Industrialisation Programme, and employers in aluminium, beverages, cement, food and energy value people who can raise output and cut cost. Lean skills apply directly to that need and support roles from supervisor to plant manager.

    Do I need prior Lean experience to attend?

    No. The course has no prerequisites and introduces Lean from first principles. Prior manufacturing or production experience is helpful but not required, so operators, engineers and managers can all learn together.

    What method is the training based on?

    The training is grounded in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo. It covers the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen, drawing on the established Lean body of knowledge.

    Why should I choose Invensis Learning for this training?

    Invensis Learning is an ISO 9001:2015 and ISO 27001:2022 certified provider delivering practical, instructor-led Lean training with hands-on exercises and experienced trainers. You get flexible delivery formats, sector-relevant case studies, and a course completion record on finishing the programme.

    Pricing

    How much does Lean Manufacturing Training cost in Mozambique?

    Pricing varies by delivery format, group size and location, so the fee is available on request. Contact us for a quote tailored to individual enrolment or a corporate group in Mozambique, and ask a learning advisor about upcoming batches.

    What is included in the course fee?

    The fee typically includes instructor-led delivery of all six Lean modules, hands-on exercises, structured courseware and learning resources, and a course completion record from Invensis Learning. Request a quote for the full inclusions that apply to your chosen format.

    Do you offer group or corporate pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for production lines, plants and cross-functional teams. Ask about corporate or group pricing for a tailored quote.

    Is the training billed in local currency?

    Corporate and individual pricing can be arranged for learners and organisations in Mozambique. Speak with a learning advisor to confirm the currency and payment options that suit your enrolment.

    What payment options are available?

    We accept major cards and bank transfers, and can discuss instalment options on selected corporate plans. Talk to a learning advisor to choose the arrangement that works for you or your team.

    Assessment

    Is there an exam for Lean Manufacturing Training?

    No. This is a non-certification skills course with no examination. Learning is reinforced through hands-on Lean tool exercises, waste identification activities, case study examples and team discussion throughout the one-day programme.

    How is my learning assessed during the course?

    There is no formal assessment. Instead you apply the tools directly through exercises such as waste walks, value stream mapping, 5S assessment, OEE calculation and kanban design, so you build capability by doing rather than by testing.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning. It recognises that you have completed the full one-day Lean Manufacturing programme and the practical exercises within it.

    Will I be able to apply Lean at work straight away?

    Yes. The skills are immediately usable. On completion you can run waste walks, facilitate value stream mapping, launch 5S, design kanban systems, calculate OEE and lead Kaizen improvements on your own shop floor.

    Is there any renewal or expiry to worry about?

    No. Because this is a skills course rather than a certification, there is nothing to renew and no expiry. The Lean knowledge and tools you gain stay useful and do not require maintenance.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers Lean foundations and the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, poka yoke and building a Lean culture.

    What will I learn to do in the training?

    You will learn to identify and classify the eight wastes, read and build value stream maps, run a 5S programme, design kanban pull systems, calculate OEE and target the six big losses, write standard work, apply SMED, and lead Kaizen improvement activities.

    Are there hands-on exercises included?

    Yes. Hands-on exercises run throughout the day, including Gemba-based waste identification, value stream data collection, 5S workplace assessment, OEE calculation and kanban quantity design, all using realistic manufacturing scenarios.

    How long is the Lean Manufacturing Training?

    The programme is delivered as one intensive day of eight hours, or as two half-days totalling eight hours. It covers all six Lean modules with concept explanations, case studies and practical exercises.

    Does the course apply beyond manufacturing?

    While the focus is manufacturing, many tools such as 5S, Kaizen, value stream mapping and waste elimination apply to logistics, operations and service delivery. Professionals from adjacent operational environments benefit too.

    Enrollment

    How do I enrol in Lean Manufacturing Training?

    You can enrol through Invensis Learning by choosing your preferred format and completing registration, after which you receive access to schedules and learning resources. See upcoming batches or talk to a learning advisor to get started.

    What delivery formats are available in Mozambique?

    The training is available as live virtual instructor-led sessions, classroom training, and corporate on-site delivery for teams. Choose the format that fits your schedule, or arrange an on-site session at your plant.

    Can the course be delivered on site for our team?

    Yes. Corporate on-site delivery is particularly effective because your team can apply waste identification and Lean exercises to your own production environment during the session. Request corporate training to arrange it.

    How soon can I start?

    Public sessions run on a regular schedule and corporate sessions can be arranged around your team's availability. Contact a learning advisor to see the next available dates for Mozambique.

    Can I reschedule after enrolling?

    Yes. Flexible options let you move to another batch where needed. Reach out to our support team to arrange a reschedule that works for you or your team.