Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Fundamentals Training?Your Practical Introduction to Lean

    Lean Fundamentals Training in Portugal is a practical, one-day introduction to Lean management for professionals and teams who want to eliminate waste and improve how work flows. It gives you a working command of the five Lean principles, the eight wastes and the everyday tools that make continuous improvement real. Rooted in the Toyota Production System developed by Taiichi Ohno at Toyota, and codified as the five Lean principles by James Womack and Daniel Jones in Lean Thinking (1996), the course covers Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection. You learn to recognise the eight wastes using the DOWNTIME model and to apply 5S, Value Stream Mapping, Kanban, standard work and Kaizen to real situations. This is a non-certification skills course with no exam. It suits employees across Portugal's manufacturing, automotive, shared services and logistics sectors, and anyone stepping into a continuous improvement role. You finish with a course completion record from Invensis Learning and skills you can use straight away.

    What Is Lean Fundamentals Training?Your Practical Introduction to Lean

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    Key Highlightsof the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the PortugalWho Can Enroll?

    What You Gain from Building Lean CapabilitySkills You Can Apply from Day One

    Where Lean Can Take Your Career in PortugalRoles, Sectors and Demand

    Lean skills are practical, transferable and in demand across Portugal, from Volkswagen Autoeuropa and the automotive supplier base to the fast-growing shared services hubs in Lisbon, Porto and Braga. As plants electrify, services scale and employers chase productivity, professionals who can see waste and improve flow stand out. The work spans continuous improvement, quality and operations roles, and here is what the Portuguese market is telling us right now.

    Why Lean Skills Are in Demand Across Portugal

    Lean skills are practical and immediately useful. Join professionals across Portugal who spot waste, improve flow and deliver more value every day. Start your Lean journey today.

    Your Portugal Skills Transformation

    From Doing the Work to Improving the Work,

    Your Lean Transformation

    Portugal's manufacturing and services operations are under real pressure to cut waste and improve flow, and employers increasingly value people who can lead that change. Here is the shift Lean Fundamentals helps you make.

    Sources: ERI SalaryExpert, Glassdoor, PayScale (Portugal) 2025-2026.

    Module 1: Introduction

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
    • Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculumof the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the Portugal.

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    The Lean Tools You Will Be Able to UseFrom 5S and Kanban to Kaizen

    By the end of this Lean Fundamentals course you will be able to identify waste, improve flow and apply core Lean tools in your own work. Each capability below is grounded in the course curriculum and built through hands-on waste identification and Lean tool exercises.

    Apply the Five Lean Principles

    Learn to Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection, and use them as a repeatable framework to improve any process in any industry.

    Identify the Eight Wastes (DOWNTIME)

    Recognise and classify Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing, and understand Muda, Mura and Muri in real work.

    Organise Work with 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use visual controls such as Andon and floor markings to make problems visible and keep the workplace flowing.

    Build Flow with Pull and Kanban

    Understand push versus pull production and learn how Kanban signals cap work in progress and eliminate overproduction, in both manufacturing and service settings.

    Standardise Work and Run Kaizen

    Learn standard work, takt time and the PDCA cycle, and see how daily Kaizen and focused improvement events drive continuous improvement over time.

    Read Value Stream Maps and Go to Gemba

    Interpret a simple current-state value stream map, understand value-added versus non-value-added time, and use the Gemba walk to observe and improve where work happens.

    Who Should TakeLean Fundamentals Training in Portugal?

    Team Leaders

    Business Analysts

    Operations Managers

    Project Managers

    Manufacturing Engineers

    Production Supervisors

    Process Improvement Managers

    Quality Assurance Specialists

    Who Can Take This Certification Training

    Lean Fundamentals Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    EUR 430

    Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    EUR 430

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Fundamentals Training in PortugalA Training Partner You Can Trust

    Invensis Learning delivers practical Lean Fundamentals training for professionals and organisations across Portugal that want to build real continuous improvement capability. Our programmes combine experienced trainers, hands-on exercises and flexible delivery, so learning translates into workplace results. Whether you enrol as an individual or arrange group training for your team, you get a professional learning experience built around practical understanding, real-world application and measurable outcomes, backed by our ISO 9001:2015 and ISO 27001:2022 certifications. It is the practical, results-focused support you would expect from a trusted Lean Fundamentals training company in Portugal.

    • Experienced trainers with real Lean and operational excellence expertise
    • ISO 9001:2015 certified quality management systems
    • ISO 27001:2022 certified information security
    • Flexible live online, classroom and onsite delivery formats
    • Hands-on waste identification and Lean tool exercises
    • Corporate group training tailored to your operations
    • Dedicated learner support before, during and after training
    • A trusted global training partner across many industries

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    Industries Served

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    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

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    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Locations in the PortugalAll our classroom training is now available online at your convenience

    Lean Fundamentals in Portugal

    Four Seasons Ritz, R. Rodrigo da Fonseca 88, 1099-039 Lisboa, Portugal

    Lean Fundamentals in Portugal

    Reid's Palace, A Belmond Hotel, Estrada Monumental 139, 9000-098 Funchal, Portugal

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    Lean Training for Teams in PortugalBuild a Lean Culture

    • Suitable for small, medium and large teams
    • Customised schedules aligned to your operations
    • Onsite, live virtual, hybrid or blended delivery
    • Trainers with hands-on Lean and industry experience
    • Role-based examples from manufacturing and services
    • A shared Lean language across sites and departments
    • Scalable delivery for teams across Portugal and beyond

    Trusted by Leading Organisations

    Volkswagen AutoeuropaBoschContinentalSiemensNestle PortugalSonae

    What Our Learners Say

    Immediately Useful on the Shop Floor

    "The course made the eight wastes obvious in our own line. Within a week I had run a 5S sort on my area and cut the time we spent looking for tools. Practical from start to finish."

    Tiago Ferreira

    Production Team Leader, Automotive Supplier

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    Lean Works Beyond the Factory

    "As someone from a shared services background, I was not sure Lean would apply to office work. The waiting and rework examples changed my mind completely, and I now use Kanban with my team."

    Ana Marques

    Process Analyst, Global Business Services

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    A Solid Foundation in Lean

    "Clear explanations of the five Lean principles and the PDCA cycle, with exercises that connected straight to my daily work in logistics. A strong first step before moving on to further Lean training."

    Ricardo Sousa

    Warehouse Supervisor, Logistics

    0/0

    A Shared Language for Our Teams

    "We trained two production teams together and it gave everyone the same Lean vocabulary. The shared language alone made our improvement meetings faster and far more focused."

    Sofia Almeida

    Operations Manager, Manufacturing

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    The Right Start for Our Excellence Programme

    "We used the corporate format to kick off our operational excellence programme. The trainer tailored the examples to our processes, and our people left ready to run Kaizen and standard work."

    Miguel Costa

    Learning and Development Lead, Consumer Goods

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Fundamentals Training is a one-day, non-certification course that gives a practical foundation in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    General

    What is the Lean Fundamentals Training?

    Lean Fundamentals Training is a one-day, non-certification course that gives a practical foundation in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    Who should attend this Lean course in Portugal?

    The training suits all employees, team members, supervisors, managers and professionals across any industry or function. It is especially valuable for teams starting a Lean or operational excellence programme, and for anyone stepping into a continuous improvement role.

    Is Lean Fundamentals worth it for my career?

    Yes. Lean skills are practical and transferable, and they are in demand across Portugal's automotive, manufacturing, shared services and logistics sectors. You gain a shared Lean vocabulary and tools you can apply from day one, which supports roles in continuous improvement, quality and operations.

    Do I need prior Lean knowledge or experience?

    No. The course has no prerequisites and introduces every Lean principle and tool from first principles. It is open to all professionals regardless of prior Lean knowledge or industry background.

    What is Lean management based on?

    Lean management is rooted in the Toyota Production System developed by Taiichi Ohno at Toyota. The five Lean principles were codified by James Womack and Daniel Jones in Lean Thinking (1996): Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection.

    Pricing

    How much does Lean Fundamentals Training in Portugal cost?

    Pricing varies by delivery mode, group size and schedule, so the current fee is available on request. Instructor-led, self-paced and corporate options are available. Request a quote or speak with a learning advisor for the price that fits your needs.

    What is included in the course fee?

    The fee typically includes instructor-led training across all Lean modules, learning materials, hands-on waste identification and Lean tool exercises, and a course completion record from Invensis Learning. Confirm the exact inclusions for your chosen format when you enquire.

    Do you offer group or corporate pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for teams, departments and whole sites. It is a cost-effective way to train many employees at once. Ask about corporate or group pricing for a tailored quote.

    Are there payment or instalment options?

    We accept major payment methods and offer instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is this course available online for teams in Portugal?

    Yes. Lean Fundamentals is available as online (live virtual) instructor-led training, as well as classroom and onsite formats. Teams across Portugal can train together virtually or on site. Request a quote to arrange delivery for your group.

    Assessment And Completion

    Is there an exam for the Lean Fundamentals Training?

    No. This is a non-certification course with no exam. Learning is reinforced through waste identification exercises, case study discussions and team activities during the one-day programme.

    Do I receive a certificate after the course?

    You receive a course completion record from Invensis Learning after completing the programme. No formal certification or credential is awarded by an external body, as this is a practical skills course rather than a certification.

    How is my learning assessed during the course?

    There is no formal assessment. Instead, waste identification exercises, case study discussions and team activities throughout the day let you apply Lean concepts to realistic scenarios and check your understanding as you go.

    Is this course a Lean certification?

    No. Lean Fundamentals is a non-certification skills course that builds practical Lean knowledge and workplace capability. It is an ideal foundation before more advanced Lean or Lean Six Sigma training.

    Can this course prepare me for further Lean learning?

    Yes. It is the recommended entry point before deeper programmes such as Lean Manufacturing, Value Stream Mapping, Kaizen and Lean Six Sigma Yellow Belt training, giving you the Lean vocabulary and mindset those courses build on.

    Course Content

    What topics does the Lean Fundamentals course cover?

    The course covers the origins of Lean and the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), foundational tools including 5S, Value Stream Mapping, Kanban, standard work and visual management, plus Kaizen, PDCA and applying Lean across industries.

    Which Lean tools will I learn?

    You learn 5S workplace organisation, an introduction to Value Stream Mapping, pull systems and Kanban, standard work, visual management, the PDCA cycle, the Gemba walk and Kaizen, all with practical examples from manufacturing and services.

    Are there hands-on exercises?

    Yes. The programme includes waste identification exercises, a simple value stream mapping activity and a 5S workplace assessment, so you practise applying Lean tools rather than only learning the theory.

    How long is the training?

    The course is delivered in one day of eight hours. It can also be arranged as two half-day sessions of four hours each. Both formats cover the full Lean Fundamentals curriculum with exercises throughout.

    Is the content relevant to non-manufacturing sectors?

    Yes. Lean principles apply wherever processes exist, including shared services, healthcare, financial services, IT and logistics. The course uses examples from both manufacturing and service environments so every learner can apply it to their own work.

    Enrollment

    How do I enrol in the Lean Fundamentals course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete the booking, and you will receive access to schedules, materials and joining details. Speak with a learning advisor if you need help choosing a format.

    What training formats are available?

    The course is available as online (live virtual) instructor-led training, in-person classroom training and corporate onsite delivery. You can choose the format that best fits your schedule and learning preference.

    How soon can I start?

    New sessions run regularly across live virtual and classroom formats. See upcoming schedules or talk to a learning advisor to find the next available date that suits you or your team in Portugal.

    Can I book this as onsite training in Portugal?

    Yes. We deliver onsite Lean training for teams at your own premises anywhere in Portugal, with schedules and examples tailored to your operations. Request a group quote to arrange onsite delivery.

    What is the reschedule or refund policy?

    Rescheduling and refunds are handled per our published policy, and selected plans include flexible reschedule options. Reach out to our team for the details that apply to your booking.