Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing?Your Toolkit for a Waste-Free Factory

    Lean Manufacturing Training in Senegal is a practical, one-day programme that teaches the systematic methods manufacturers use to eliminate waste, improve flow and deliver greater value to the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo at Toyota, it covers the five Lean principles, the eight wastes and the core tools that turn a busy plant into a smooth, low-cost operation. The course suits production managers, manufacturing and industrial engineers, supervisors, quality professionals, maintenance managers and continuous improvement coordinators working across Senegal's growing food and beverage, cement, textiles and agro-processing plants. As industrial output rises and new zones such as Diamniadio come online, employers increasingly need people who can raise output without raising cost. You leave able to run a waste walk, map a value stream, launch 5S, calculate OEE and lead Kaizen improvements from day one. Build these job-ready skills with experienced Invensis Learning trainers.

    What Is Lean Manufacturing?Your Toolkit for a Waste-Free Factory

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why Lean Skills Pay off at WorkValue for Professionals and Plants

    Where Lean Skills Take You in Senegal's FactoriesIn-Demand Roles

    Lean manufacturing skills are increasingly valued across Senegal's industrial base, from the food and beverage, cement and textile plants around Dakar to new agro-processing zones at Diamniadio and Diass. As industrial output climbs and employers chase productivity, people who can eliminate waste and improve flow stand out for roles from production supervisor to plant manager. Here is what the market is telling us now.

    What Is Driving Demand for Lean Skills in Senegal

    Lean manufacturing is more than a toolkit. It is a career and a competitive edge for Senegal's factories. Join professionals who turn waste into value and build world-class operations. Start your Lean journey today.

    Your Senegal Career Transformation

    Before and After Your Lean Training,

    The Shift on Your Shop Floor

    Senegal's manufacturers are under real pressure to raise output and control cost as industrial production grows. Employers increasingly separate people who can drive improvement from those who only keep the line running. Here is which side of that line Lean skills put you on.

    Sources: worldsalaries.com, PayScale (Senegal) 2025-2026; ANSD industrial production index 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Senegal is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterApplied to a Real Shop Floor

    This programme builds the full Lean manufacturing toolkit, from the five Lean principles and the Toyota Production System through waste elimination, value stream mapping, 5S, pull systems, TPM and Kaizen. By the end you can apply these tools to real production problems.

    Identify and Eliminate the Eight Wastes

    Learn to spot defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing using waste walks and Gemba observation, then quantify and prioritise what to remove first.

    Map the Value Stream

    Build current-state and future-state value stream maps, calculate takt time, locate the bottleneck and use Kaizen bursts to plan a leaner flow of materials and information across the plant.

    Implement 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use Andon, production boards and floor markings to make abnormalities visible at a glance and build a stable workplace.

    Design Pull Systems and Kanban

    Move from push to pull production, size supermarkets, calculate kanban quantities and apply Just-in-Time thinking to stop overproduction, the waste that Ohno considered the worst of all.

    Improve Equipment with TPM and OEE

    Understand Total Productive Maintenance and calculate OEE (Availability x Performance x Quality), then target the six big losses to lift equipment reliability and uptime.

    Standardise Work and Lead Kaizen

    Write standard work, apply SMED quick changeover and Heijunka levelling, and use A3 problem solving to drive continuous improvement and a lasting Lean culture on the floor.

    Who Should TakeLean Manufacturing Training in Senegal?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 345

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Senegal combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Senegal that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 345

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Train with Invensis Learning in SenegalPractical, Expert-Led Lean Training

    Invensis Learning delivers practical Lean manufacturing training for professionals and teams across Senegal who want to eliminate waste, improve flow and build world-class operations. Our programmes combine experienced trainers, hands-on Lean tool exercises and flexible delivery, so learning translates directly to the shop floor. Whether you enrol as an individual or arrange training for a plant team, you gain a professional learning experience built around real-world application and measurable results, backed by our ISO 9001:2015 and ISO 27001:2022 certifications.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Hands-on exercises: waste walks, value stream mapping, 5S and OEE on realistic scenarios
    • Flexible formats: online (live virtual), classroom and on-site corporate training
    • ISO 9001:2015 quality-certified training organisation
    • ISO 27001:2022 certified for information security
    • Course completion certificate recognised by employers
    • Dedicated learner support before, during and after training
    • Training delivered to teams across Senegal and worldwide

    4

    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in SenegalAll our classroom training is now available online at your convenience

    Lean Manufacturing in Senegal

    Radisson Blu Hotel Dakar Sea Plaza, Senegal

    Lean Manufacturing in Senegal

    King Fahd Palace Hôtel, Route de King Fahd, Arrondissement des Almadies, Dakar, Région de Dakar, 18524, Sénégal

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    Corporate Lean Training in SenegalUpskill Your Whole Plant

    • Customised for your plant: waste walks and value-stream exercises on your own lines
    • Flexible delivery through on-site, live virtual or blended formats
    • Trains operators, supervisors and engineers in one shared Lean language
    • Schedules aligned to shift patterns and production availability
    • Experienced trainers with manufacturing and improvement expertise
    • Progress tracking and post-training support for your team
    • Scalable delivery across sites in Senegal and the wider region

    Leading Manufacturers in Senegal

    SOCOCIM IndustriesLes Ciments Du SahelSONACOSPatisenKireneSEDIMA

    What Our Learners Say

    Practical from Day One

    "The waste walk and 5S sessions changed how I see my line. Within weeks we cut search time and reorganised the workstation. The trainer used real factory examples, not just theory."

    Mamadou Diop

    Production Supervisor

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    OEE Finally Made Sense

    "I finally understand how OEE and TPM fit together. Calculating the six big losses on our packaging line showed exactly where we were losing output. Very hands-on and easy to apply."

    Aminata Ndiaye

    Quality Engineer

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    Value Stream Mapping I Could Use

    "Value stream mapping was the highlight for me. I can now map current and future state and spot the bottleneck quickly. I applied it to our own process the following week."

    Ousmane Fall

    Manufacturing Engineer

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    From Supervisor to Improver

    "The eight wastes framework and A3 problem solving are now part of our daily routine. I came in a supervisor and left able to run Kaizen events with real confidence."

    Ibrahima Ba

    Continuous Improvement Coordinator

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    A Shared Language for the Team

    "We trained a cross-functional team on-site and it gave everyone a shared Lean language. Kanban and pull-system design have already reduced our work-in-progress."

    Fatou Sarr

    Operations Lead, Food Processing

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    Tailored to Our Plant

    "Invensis tailored the exercises to our own shop floor. The Kaizen and standard work modules helped our supervisors lead improvements without waiting for management."

    Cheikh Sow

    Plant Manager, Building Materials

    0/0



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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing is a systematic method for eliminating waste from production so that every step adds value for the customer. This one-day course suits production and manufacturing managers, engineers, supervisors, quality staff, maintenance managers and continuous improvement coordinators, with no prior Lean experience needed.

    General

    What is Lean Manufacturing and who is this course for?

    Lean Manufacturing is a systematic method for eliminating waste from production so that every step adds value for the customer. This one-day course suits production and manufacturing managers, engineers, supervisors, quality staff, maintenance managers and continuous improvement coordinators, with no prior Lean experience needed.

    Is Lean Manufacturing training worth it in Senegal?

    Yes. As Senegal's industrial output grows and new zones such as Diamniadio come online, employers value people who can raise productivity without raising cost. Lean skills apply across food and beverage, cement, textiles and agro-processing, helping you stand out for roles from supervisor to plant manager.

    What is Lean Manufacturing based on?

    The course is grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo at Toyota. It covers the five Lean principles, the eight wastes (DOWNTIME) and core tools such as value stream mapping, 5S, kanban, TPM and Kaizen.

    Do I need prior experience or qualifications?

    No. There are no formal prerequisites. The course introduces Lean principles and tools from first principles, so operators, supervisors, engineers and managers can all benefit. Prior manufacturing experience is helpful but not required.

    How long is the Lean Manufacturing course?

    The programme runs for one day (8 hours), delivered as a full day or across two half-days. It covers the complete Lean toolkit with hands-on exercises throughout, from waste identification and value stream mapping to 5S, OEE and Kaizen.

    Who should attend this training?

    Production and manufacturing managers, industrial and manufacturing engineers, operations supervisors and team leaders, quality engineers, maintenance and TPM coordinators, and Lean or continuous improvement professionals. It suits anyone responsible for a production or operations environment.

    Pricing

    How much does Lean Manufacturing training cost in Senegal?

    Fees vary by delivery format (live virtual, classroom or corporate on-site) and group size, so pricing is available on request. Contact a learning advisor for a quote tailored to individual or team enrolment.

    What is included in the course fee?

    The fee typically covers instructor-led training across all six Lean modules, hands-on tool exercises, course materials and templates, learner support, and a course completion certificate from Invensis Learning. Request a quote to confirm inclusions for your chosen format.

    Do you offer group or corporate rates?

    Yes. Corporate and group training is available with pricing based on team size and delivery format, and can be delivered on-site at your plant. Ask about corporate pricing for your team.

    Are there any additional costs, such as an exam fee?

    No. This is a non-certification course with no examination, so there is no separate exam or awarding-body fee. You pay only the training fee for your chosen format.

    What payment options are available?

    We accept major cards and bank transfers, and offer flexible options on selected plans. Speak with a learning advisor to arrange payment that suits you.

    Assessment

    Is there an exam for this course?

    No. Lean Manufacturing is a non-certification skills course with no examination. Learning is reinforced through hands-on Lean tool exercises, waste identification activities, case examples and team discussion during the programme.

    What do I receive on completion?

    You receive a course completion certificate from Invensis Learning after finishing the one-day programme. It recognises your practical Lean manufacturing knowledge and tool set, which you can apply immediately at work.

    How am I assessed during the training?

    There is no formal assessment. Instead, you practise through hands-on activities such as waste walks, value stream mapping, 5S assessment, OEE calculation and kanban sizing, applying each tool to realistic production scenarios.

    Does the completion certificate expire?

    No. The skills you learn do not expire and need no renewal. Lean tools such as 5S, value stream mapping, OEE and Kaizen remain immediately applicable to production improvement throughout your career.

    Will this course give me a formal certification?

    No formal certification or credential is awarded, as the course has no governing body or exam. You gain a comprehensive, immediately usable Lean toolkit and a completion certificate that evidences your training.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers the Toyota Production System and five Lean principles, the eight wastes, value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, poka yoke and building a Lean culture.

    What practical skills will I gain?

    You will be able to run a waste walk, map a value stream, launch a 5S programme, design a kanban pull system, calculate OEE and the six big losses, write standard work and lead Kaizen improvements on the shop floor.

    Are there hands-on exercises?

    Yes. Hands-on exercises run throughout the day, including Gemba waste identification, value stream data collection, 5S workplace assessment, OEE calculation and kanban quantity sizing, all applied to realistic manufacturing scenarios.

    Can beginners take this course?

    Yes. The course introduces Lean manufacturing from first principles, so no prior Lean knowledge is required. Beginners and experienced professionals both benefit from the structured tools and guided practice.

    Is this course relevant to non-manufacturing operations?

    Yes. While the focus is manufacturing, tools such as 5S, Kaizen, value stream mapping and waste elimination apply to logistics, warehousing and service operations, so professionals from those areas also benefit.

    Enrollment

    How do I enrol in the Lean Manufacturing course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete registration, and you will receive access to schedules, materials and joining details. Talk to a learning advisor if you need help choosing.

    What delivery formats are available?

    The course is available as online (live virtual) instructor-led training, classroom training, and corporate on-site sessions for teams. Choose the format that fits your schedule and location in Senegal. Many learners choose to take the Lean Manufacturing course online for its flexibility.

    When are the next sessions?

    Sessions run regularly across live virtual and classroom formats, with corporate on-site dates arranged to suit your team. See upcoming schedules or ask an advisor for the next available batch.

    Can you deliver training on-site at our plant in Senegal?

    Yes. Corporate on-site delivery lets your team apply waste identification, 5S and value stream mapping directly to your own production lines. Request corporate training to arrange a session at your facility.

    Can I reschedule my enrolment?

    Yes. Flexible options let you reschedule to another batch on selected plans. Contact our support team to arrange a change to your booking.