Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training?A Practical Route to Waste-Free Production

    Lean Manufacturing Training in Canada is a practical, instructor-led programme that teaches you how to identify and eliminate waste across a production system so that every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, it turns proven shop-floor methods into skills you can apply from day one. Over one focused day you work through the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems and kanban, Total Productive Maintenance and Kaizen. Hands-on exercises let you practise each tool on realistic manufacturing scenarios, so the learning sticks. The programme suits production managers, engineers, supervisors, quality and maintenance professionals across Canadian manufacturing, from Ontario's automotive corridor to Quebec's aerospace cluster and food and beverage plants nationwide. This is a practical skills course, not a formal qualification: there is no test to pass, and you finish with a course completion record from Invensis Learning and a toolkit you can put to work immediately.

    What Is Lean Manufacturing Training?A Practical Route to Waste-Free Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from Lean Manufacturing TrainingPractical Value for You and Your Plant

    Your Lean Career Payoff in CanadaRoles, Demand and Earnings

    Lean is now a core hiring signal across Canadian manufacturing, from Ontario's automotive corridor to Quebec's aerospace cluster and food plants nationwide. Employers want people who can remove waste, raise Overall Equipment Effectiveness and shorten lead times, and they are actively hiring for it. Demand runs from Lean specialists and manufacturing engineers up to continuous improvement and operations managers, and here is what the Canadian market is showing right now.

    Why Lean Skills Are in Demand Across Canada

    Lean skills are among the most transferable capabilities in Canadian manufacturing. Build them in one focused programme and apply them on your own floor from day one.

    Your Canada Career Transformation

    From Daily Firefighting to Continuous Flow

    The Shift Lean Training Delivers

    Canadian manufacturing is modernising fast, and employers increasingly separate people who can drive measurable improvement from those who cannot. Here is the shift this training helps you make.

    Sources: PayScale, ERI SalaryExpert, Talent.com (Canada) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Canada is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    What You Will Build in This Lean ProgrammePractical Tools You Apply on the Floor

    Here is what you will learn in Lean Manufacturing: the full Toyota Production System toolkit, from waste identification and value stream mapping to 5S, kanban, TPM and Kaizen, applied through hands-on exercises you can repeat at work.

    Identify and Eliminate the Eight Wastes

    Recognise the eight wastes (DOWNTIME) on the shop floor, run a Gemba waste walk, and quantify the cost of waste so you can target the biggest opportunities first.

    Map and Improve the Value Stream

    Build current-state and future-state value stream maps, calculate takt time, locate bottlenecks, and plan Kaizen bursts that turn a map into real flow improvement.

    Organise the Workplace with 5S

    Apply Sort, Set in order, Shine, Standardise and Sustain, and use Andon lights, boards and floor markings so abnormalities on the line are visible at a glance.

    Design Pull Systems, Kanban and JIT

    Move from push to pull, size kanban cards and supermarkets, and apply Just-in-Time thinking to cut inventory and overproduction, the worst of the Lean wastes.

    Raise Reliability with TPM and OEE

    Apply Total Productive Maintenance, calculate Overall Equipment Effectiveness (Availability times Performance times Quality) and tackle the six big losses on your equipment.

    Standardise, Change over Faster and Sustain Kaizen

    Write standard work, cut changeover time with SMED, level production with Heijunka, and build a continuous improvement culture that holds the gains you make.

    Who Should TakeLean Manufacturing Training in Canada?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    CAD 640

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Canada combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Canada that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    CAD 640

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in CanadaExpert-Led and Globally Trusted

    Invensis Learning delivers practical Lean Manufacturing training for professionals and organisations across Canada that want to remove waste, improve flow and build real continuous improvement capability. Our programmes combine experienced trainers, flexible delivery and hands-on, shop-floor exercises. As a trusted Lean Manufacturing training company in Canada, backed by ISO 9001:2015 quality management and ISO 27001:2022 information security standards, and delivered in 100+ countries, we give individual learners and corporate teams a consistent, professional learning experience focused on results you can apply at work.

    • Experienced trainers who have applied Lean tools in real manufacturing environments
    • Flexible formats: live online, classroom and onsite corporate delivery
    • Hands-on exercises including waste walks, VSM, 5S and OEE calculation
    • Structured courseware plus a course completion record from Invensis Learning
    • Backed by ISO 9001:2015 quality management for a consistent experience
    • ISO 27001:2022 information security standards protecting your data
    • Global delivery with local support across Canada and 100+ countries
    • Dedicated learner support before, during and after training

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in CanadaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Canada

    Hotel Nelligan, 106 Saint-Paul St W, Montreal, Quebec H2Y 1Z3

    Lean Manufacturing in Canada

    Hotel Fairmont Le Manoir Richelieu, 181 Rue Richelieu, La Malbaie, QC G5A 1X7

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    Corporate Lean Manufacturing TrainingFor Teams Across Canada

    • Tailored Lean content mapped to your own plant and processes
    • Onsite, live online or hybrid delivery for teams of any size
    • Waste walks and 5S exercises run on your actual production area
    • Flexible schedules that fit shift patterns and plant availability
    • Experienced Lean trainers with real manufacturing shop-floor exposure
    • Progress tracking and a shared Lean language across your team
    • Scalable delivery for single sites or multi-plant operations in Canada

    Trusted by Manufacturing Teams

    Magna InternationalLinamarBombardierToyota Motor Manufacturing CanadaMaple Leaf FoodsMartinrea International

    What Our Learners Say

    Waste Walks Changed How I See the Line

    "The waste walk and value stream mapping exercises were eye-opening. Within a week back at our plant I had mapped our packing line and cut two clear non-value steps. Practical from start to finish."

    Daniel Tremblay

    Manufacturing Engineer

    0/0

    Finally Understand Pull and Kanban

    "I came in confident on the floor but fuzzy on JIT. The trainer made push versus pull and kanban sizing genuinely clear, and the OEE session gave me numbers I now use every shift."

    Priya Sharma

    Production Supervisor

    0/0

    A Strong First Step into Continuous Improvement

    "A strong grounding in the Toyota Production System toolkit. The 5S and standard work modules were immediately useful, and I feel ready to lead small Kaizen events with my team."

    Marc Leblanc

    Team Leader

    0/0

    Our Whole Shift Now Shares a Lean Language

    "We ran this onsite for two production shifts. The common vocabulary around the eight wastes and 5S has already sped up our morning huddles and improved changeovers. Well worth the investment."

    Sarah MacDonald

    Operations Manager, Food Processing

    0/0

    Measurable Gains Within a Quarter

    "Invensis tailored the exercises to our own lines. Three months on, OEE on our bottleneck cell is up and downtime is down. The trainer's shop-floor experience made all the difference."

    Ken Nakamura

    Plant Manager, Auto Parts

    0/0



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    100K+

    Happy Learners

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    Locations Worldwide

    99%

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing is a systematic method for removing waste from production so every step adds value for the customer. This one-day course covers the full toolkit: the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen, with hands-on exercises throughout.

    General

    What is Lean Manufacturing and what does this course cover?

    Lean Manufacturing is a systematic method for removing waste from production so every step adds value for the customer. This one-day course covers the full toolkit: the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen, with hands-on exercises throughout.

    Who should attend Lean Manufacturing training in Canada?

    It suits production and manufacturing managers, manufacturing and industrial engineers, operations supervisors, team leaders, quality engineers, maintenance managers and continuous improvement coordinators. Anyone working in or running a Canadian production operation will benefit.

    Is this course worth it for my career?

    Yes. Lean is one of the most transferable and in-demand skill sets across Canadian manufacturing, from automotive to aerospace and food processing. It equips you to cut waste, raise productivity and step into continuous improvement and operations roles. Talk to a learning advisor to plan your path.

    Do I need prior Lean experience to join?

    No. The programme introduces Lean Manufacturing from first principles, so no prior Lean knowledge is required. Some manufacturing or production experience is helpful but not essential, making it a strong starting point for teams at any level.

    What framework is the training based on?

    The course is grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, and the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection. It also references related standards such as ISO 9001:2015 and IATF 16949.

    Pricing

    How much does Lean Manufacturing training cost in Canada?

    Pricing varies by delivery format (live online, classroom or onsite corporate) and group size, so fees are available on request. Contact a learning advisor for current Canadian pricing and any group offers.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, hands-on tool exercises, downloadable learning materials, learner support and a course completion record from Invensis Learning. Ask us for a full inclusions list.

    Do you offer group or corporate pricing?

    Yes. We offer volume-based corporate pricing when you train a production team or cross-functional group together, delivered onsite or live online. Request a group quote for your team.

    Are there any additional fees beyond the training?

    No. Because this is a practical skills course with no test and no external body, there are no separate sitting fees. The training fee covers the full programme; only optional add-ons, where offered, cost extra.

    How do I get a quote and pay?

    Choose your format and reach out through the Invensis Learning website. We accept major cards and bank transfers, and can tailor a quote for individuals or teams. Speak with a learning advisor to get started.

    Assessment

    Is there a test to pass in this course?

    No. This is a practical skills course rather than a formal qualification, so there is no test to pass. You learn by doing, through waste walks, value stream mapping, 5S assessment and OEE calculation exercises during the programme.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning confirming you have completed the one-day Lean Manufacturing programme. The Lean tools and methods you learn are immediately applicable on the shop floor.

    How is my learning assessed?

    Learning is reinforced through hands-on activities rather than a formal assessment. You apply Lean tools to realistic production scenarios and group exercises throughout the day, so you leave able to use them at work.

    Will this training help me work towards Lean Six Sigma later?

    Yes. Lean Manufacturing is a strong foundation for further study such as Value Stream Mapping, Kaizen or Lean Six Sigma programmes, all available through Invensis Learning. It gives you the Lean toolkit those pathways build on.

    Do the skills expire or need renewing?

    No. The Lean methods you learn do not expire and need no renewal. Once you can run a waste walk, map a value stream or calculate OEE, those capabilities stay with you and apply across any production environment.

    Course Content

    What will I learn in the Lean Manufacturing course?

    You will learn to identify and eliminate the eight wastes, map value streams, apply 5S and visual management, design pull systems and kanban, use TPM and OEE, and build standard work and Kaizen habits. Each topic includes practical, shop-floor exercises.

    What are the eight wastes covered in the training?

    The course teaches the eight wastes using the DOWNTIME memory aid: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. You practise spotting each one on a Gemba waste walk.

    Does the course include hands-on exercises?

    Yes. The programme is built around practical activities: waste identification, value stream mapping, a 5S workplace assessment, OEE calculation and kanban sizing, so you apply every tool rather than just hearing about it.

    How long is the Lean Manufacturing training?

    The course runs for one day (8 hours), covering all six modules from Lean foundations and the eight wastes through VSM, 5S, pull systems, TPM, standard work, SMED and Kaizen, with hands-on exercises throughout.

    What language and materials is the training delivered in?

    Training is delivered in English by experienced Lean practitioners, with downloadable materials, reference guides and exercise templates you can reuse at work. Corporate sessions can be tailored to your plant and processes.

    Enrolment

    How do I enrol in Lean Manufacturing training in Canada?

    Choose your preferred format on the Invensis Learning website, confirm your batch and complete payment to receive your joining details and materials. A learning advisor can help you pick the right session.

    What training formats are available?

    You can learn through live online (virtual instructor-led) sessions, classroom training, or onsite corporate delivery for teams. Choose the format that fits your schedule and location across Canada.

    How soon can I start?

    New batches run regularly across Canadian time zones. Live online and corporate sessions can often be scheduled quickly, so ask about upcoming dates and we will find a session that suits you.

    Can you deliver the training onsite at our plant?

    Yes. We deliver Lean Manufacturing onsite for Canadian manufacturers, so your team can apply waste walks and Lean tools to your own production area during the session. Request corporate training to arrange it.

    What is the reschedule or cancellation policy?

    Flexible options let you reschedule to another batch where needed. Policies vary by plan, so contact our team and we will confirm the details that apply to your enrolment.