Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Delivers on Ghana's Shop FloorYour Route to Waste-Free Production

    Lean Manufacturing Training in Ghana equips production teams with a systematic method for identifying and removing waste from the production process, so every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, and popularised worldwide by James Womack and Daniel Jones, Lean gives Ghanaian manufacturers a proven way to cut lead times, lower cost and raise quality. This practical one-day programme runs for about eight hours and suits production and operations managers, manufacturing and industrial engineers, supervisors, team leaders, quality engineers and continuous improvement staff across Tema, Accra, Kumasi and Takoradi. You learn the five Lean principles, how to spot the eight wastes (DOWNTIME), and how to apply 5S, value stream mapping, pull systems, kanban, TPM and OEE on your own lines. As One District One Factory plants and AfCFTA-focused exporters push to compete, employers value people who can make lines flow and control cost. There is no examination; you finish with hands-on capability and a course completion record from Invensis Learning. Start building world-class production skills today.

    What Lean Manufacturing Delivers on Ghana's Shop FloorYour Route to Waste-Free Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Payoff of Learning to Eliminate WasteFor Your Career and Your Factory

    Where Lean Skills Take Your Career in GhanaRoles, Sectors and Demand

    Lean manufacturing skills are increasingly sought across Ghana's factories, from food and beverage producers in Tema to breweries, pharmaceutical plants and packaging firms in Accra and Kumasi. As One District One Factory plants scale and exporters chase AfCFTA markets, employers need people who can eliminate waste, improve flow and lift productivity. Roles span production supervisor, manufacturing engineer, quality engineer, production manager and continuous improvement lead, and here is what the market shows.

    Why Ghana's Factories Need Lean Skills Now

    Lean manufacturing is a practical career multiplier for Ghana's production professionals. Join the people turning waste into flow and cost into value on the shop floor. Start your Lean journey today.

    Your Ghana Career Transformation

    From Waste and Delay to Flow and Value

    Your Lean Transformation on the Floor

    Ghana's manufacturers are under real pressure to produce more with less, and employers increasingly separate people who can drive improvement from those who only keep lines running. Here is the shift Lean skills make.

    Sources: Paylab, WorldSalaries (Ghana) 2026; World Bank; Ghana manufacturing sector data 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Ghana is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to WorkPractical Skills for the Shop Floor

    This Lean manufacturing course gives you a complete, practical toolkit for eliminating waste and improving flow. You will learn to apply each tool to real production problems and leave able to run improvements on your own lines.

    See and Eliminate the Eight Wastes

    Identify the eight wastes (DOWNTIME) on any line through Gemba waste walks, understand Mura and Muri, and quantify waste so you can prioritise where to improve first.

    Map the Value Stream

    Build current-state value stream maps with standard symbols and process data, calculate takt time, find the bottleneck, and design a leaner future-state flow.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, run 5S audits, and use visual management such as Andon and production boards to expose problems fast.

    Build Pull Systems with Kanban and JIT

    Move from push to pull, size and design kanban loops and supermarkets, and apply Just-in-Time principles so lines make only what downstream demand needs.

    Raise Reliability with TPM and OEE

    Apply Total Productive Maintenance, calculate OEE from Availability, Performance and Quality, and tackle the six big losses to lift equipment effectiveness.

    Standardise, Quick-Change and Improve

    Write standard work, cut changeover times with SMED, level production with Heijunka, mistake-proof with poka yoke, and drive continuous improvement through Kaizen and A3.

    Who Should TakeLean Manufacturing Training in Ghana?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 395

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Ghana combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Ghana that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 395

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean in GhanaExpert-Led and Plant-Focused

    As a trusted Lean manufacturing training company in Ghana, Invensis Learning delivers practical training for professionals and manufacturers across Ghana who want to eliminate waste and build operational excellence. Our programmes combine experienced, industry-practitioner trainers, flexible delivery, structured courseware and hands-on exercises drawn from real production environments. Whether you are enrolling as an individual or arranging on-site training for a team in Tema, Accra or Kumasi, you get a professional learning experience focused on real-world application and measurable results on the floor.

    • Experienced trainers with real manufacturing and Lean improvement backgrounds
    • Hands-on exercises: waste walks, VSM, 5S and OEE on realistic scenarios
    • Flexible formats: live virtual (online), classroom and on-site corporate training
    • Structured courseware covering the full Toyota Production System toolkit
    • ISO 9001:2015 quality-managed training and ISO 27001:2022 information security
    • Course completion record from Invensis Learning on finishing the programme
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries and regions

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in GhanaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Ghana

    Movenpick Ambassador Hotel, Liberia Avenue, West Ridge, Accra, Korle-Klottey Municipal District, Greater Accra Region, Ghana

    Lean Manufacturing in Ghana

    Kempinski Hotel Gold Coast City, 66, Guinea Bissau Loop, Ridge, Ministerial Area, Accra, Korle-Klottey Municipal District, Greater Accra Region, Ghana

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    Corporate Lean Training for TeamsBuild Plant-Wide Excellence

    • Suitable for small, medium and large production teams
    • Customised schedules that fit shift patterns and plant availability
    • On-site, live virtual, hybrid or blended delivery
    • Trainers with real manufacturing and Lean improvement experience
    • Role-based examples using your own lines and processes
    • Dedicated coordination and support for group programmes
    • Scalable delivery for teams across Ghana and regional sites

    Manufacturers We Support

    Nestle GhanaUnilever GhanaGuinness Ghana BreweriesKasaprekoFan MilkAluworks

    What Our Learners Say

    5S Transformed Our Workstation

    "The waste walk and 5S sessions changed how I see my line. Within weeks we cut searching time and reorganised the workstation using exactly what I learned on the course."

    Kwabena Mensah

    Production Supervisor

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    Practical Tools I Use Daily

    "The value stream mapping and OEE modules were exactly what I needed. I now run improvement projects with real data instead of guesswork, and my managers can see the results."

    Abena Osei

    Manufacturing Engineer

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    Clear, Hands-On and Relevant

    "Standard work, poka yoke and the eight wastes finally clicked for me. The trainer's shop-floor examples made everything easy to apply back at the plant."

    Yaw Boateng

    Quality Engineer

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    Real Results Across Our Shifts

    "We trained two shifts and now share a common Lean language. Downtime and rework are down, and our 5S audit scores keep improving month on month."

    Efua Addai

    Operations Lead, Food Processing

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    Tailored and Immediately Useful

    "The on-site programme was tailored to our lines. Our team came away able to run Kaizen events and target the losses that were capping our output."

    Nana Kwaku Ansah

    Plant Manager, Beverage Manufacturing

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    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    We also deliver Ghana Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean manufacturing is a systematic method for eliminating waste from production so that every step adds value for the customer. Rooted in the Toyota Production System, it uses the five Lean principles, the eight wastes, 5S, value stream mapping, kanban and Kaizen to improve flow, quality and cost.

    General

    What is Lean manufacturing?

    Lean manufacturing is a systematic method for eliminating waste from production so that every step adds value for the customer. Rooted in the Toyota Production System, it uses the five Lean principles, the eight wastes, 5S, value stream mapping, kanban and Kaizen to improve flow, quality and cost.

    Is Lean manufacturing training worth it in Ghana?

    Yes. Ghana's factories face high production costs and pressure to compete under AfCFTA, so people who can cut waste and improve flow are in demand. The skills apply directly across food, beverage, pharmaceutical, packaging and metal plants, and help you move into supervisor, engineer and continuous improvement roles.

    Who should attend this Lean manufacturing course?

    The course suits production and operations managers, manufacturing and industrial engineers, supervisors, team leaders, quality engineers, maintenance staff and continuous improvement coordinators. Anyone working in or responsible for a production environment in Ghana will benefit, whatever their prior Lean experience.

    Do I need prior experience to join?

    No. There are no prerequisites. The course introduces Lean manufacturing from first principles, so beginners and experienced professionals both gain value. Prior manufacturing experience is helpful but not required.

    Does this course lead to a certification?

    No. This is a practical, non-certification skills course, so there is no examination or formal credential. You finish with hands-on Lean capability and a course completion record from Invensis Learning that recognises your participation.

    Pricing

    How much does Lean manufacturing training cost in Ghana?

    Fees vary by delivery format, group size and whether you train as an individual or a team, so on-site and public session rates differ. Contact Invensis Learning for current pricing in your preferred format, or request a quote for your team.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, hands-on exercises, structured courseware and learning resources, and a course completion record. Ask a learning advisor for the full inclusions for your chosen format.

    Do you offer group or corporate rates?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for production teams, engineering groups and cross-functional Lean teams. Contact us for a tailored quote for your site.

    Can pricing be arranged for organisations in Ghana?

    Yes. Pricing can be discussed for your region and format, whether you enrol individuals or a full team. Speak with a learning advisor about the options that suit your organisation.

    What payment options are available?

    We accept major cards and bank transfers, with instalment options on selected plans. Talk to a learning advisor to choose the option that works best for you.

    Assessment

    How is learning assessed on this course?

    There is no formal assessment. Instead you apply Lean tools through hands-on exercises, waste walks, 5S assessments, OEE calculations and kanban sizing during the programme, so you practise the skills as you learn them.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning that recognises your participation. There is no external credential; the real value is the practical Lean capability you can apply immediately at work.

    Will I be able to apply Lean at work straight away?

    Yes. The course is built around practical tools you can use from day one, such as waste walks, value stream mapping, 5S, kanban design and OEE calculation. You leave able to run improvements on your own lines.

    Does this course prepare me for further Lean learning?

    Yes. It is a strong foundation for further study such as Value Stream Mapping, Kaizen, Poka Yoke and Lean Six Sigma training, all available through Invensis Learning.

    How long is the training?

    The programme runs for one day, about eight hours, and can also be delivered as two half-days. It covers all six Lean modules with concept explanations, case examples and hands-on exercises throughout.

    Course Content

    What topics does the Lean manufacturing course cover?

    The course covers the Toyota Production System and five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, poka yoke and building a Lean culture through Kaizen.

    What Lean tools will I learn to use?

    You will learn 5S, value stream mapping, kanban and supermarkets, OEE and the six big losses, standard work, SMED quick changeover, Heijunka levelling, poka yoke and A3 problem solving, with hands-on exercises for each.

    Is the training practical or theory-based?

    It is highly practical. Alongside clear explanations, you complete waste identification walks, VSM data collection, 5S assessments, OEE calculations and kanban sizing on realistic production scenarios.

    What learning materials are provided?

    You receive structured courseware, tool templates, case examples and exercise materials covering all six Lean modules, so you can revisit the concepts and apply them on the job.

    Is the content relevant to non-manufacturing operations?

    Yes. While the focus is manufacturing, tools such as 5S, Kaizen, value stream mapping and waste elimination apply to logistics, warehousing and service operations too, so mixed teams benefit.

    Enrollment

    How do I enrol in the Lean manufacturing course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete registration, and you receive access to schedules, courseware and learning resources. Talk to a learning advisor if you need help choosing.

    What training formats are available?

    The course is available as live virtual (online) instructor-led training, classroom training, and on-site corporate training for teams. Choose the format that fits your schedule and location in Ghana.

    Can you deliver the training on-site at our factory?

    Yes. On-site training is popular with Ghanaian manufacturers because your team can apply waste walks and Lean exercises to your own lines during the session. Contact us to arrange a programme for your plant.

    When can I start?

    We run regular public sessions and can schedule corporate training around your production calendar. Contact a learning advisor to see upcoming batches and find a date that suits you.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule to another batch where needed. Contact support to arrange a change to your enrolment.