Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing and How Does It Work?A Practical Method to Cut Waste

    Lean Manufacturing Training in Indonesia gives production teams a practical, hands-on route to eliminating waste and improving flow on the factory floor. This one-day programme introduces Lean Manufacturing as a systematic method for removing non-value-adding activity from production, so every step delivers value to the customer. The course is grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, and popularised globally through Womack and Jones' Lean Thinking. You work through the five Lean principles (identify value, map the value stream, create flow, establish pull, seek perfection), the eight wastes (DOWNTIME), value stream mapping, 5S, pull and kanban, Just-in-Time, TPM and OEE, standard work, SMED and Kaizen. This is a non-certification skills course, so there is no examination. You receive a course completion record from Invensis Learning. It suits engineers, supervisors and managers across Indonesia's manufacturing base who want capability they can apply straight away.

    What Is Lean Manufacturing and How Does It Work?A Practical Method to Cut Waste

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from This TrainingSkills You Can Use on the Shop Floor

    What Lean Skills Do for Your CareerRoles and Demand in Indonesia

    Lean skills open doors across Indonesia's factory floors, from Continuous Improvement Engineer and Manufacturing Engineer to Production Supervisor, Production Manager and Operational Excellence Lead. As manufacturers modernise under Making Indonesia 4.0 and compete with regional rivals on cost and quality, employers increasingly want people who can cut waste, lift OEE and speed up flow, the practical capabilities that Lean Manufacturing training builds. Here is what the market is telling us right now.

    Manufacturing Pressures Driving Demand for Lean Skills in Indonesia

    Lean Manufacturing is more than a set of tools. It is how Indonesia's plants win on cost, quality and speed. Build the capability your floor needs and lead the next improvement. Start your journey today.

    Your Indonesia Manufacturing Transformation

    Before and After You Build Lean Capability

    The Shift in Skills, Roles and Confidence

    Indonesia's manufacturers are modernising under Making Indonesia 4.0 while facing tough regional competition and high logistics costs. Employers increasingly separate people who can improve a process from those who only run it. Here is which side of that line Lean skills put you on.

    Sources: Indonesia Salary Guide 2025, Glassdoor, JobStreet (Indonesia) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Indonesia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Lean Tools You Will MasterValue Stream Mapping to Kaizen

    You will learn to apply the full Lean Manufacturing toolkit on a real production floor, from identifying waste to designing pull systems and leading continuous improvement. Every module pairs concepts with hands-on exercises so the skills transfer straight to your plant.

    Identify and Remove the Eight Wastes

    Learn to run a waste walk at the Gemba and classify activity using the eight DOWNTIME wastes: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. You leave able to see and quantify waste that others miss on the line.

    Map and Improve Your Value Stream

    Apply value stream mapping to visualise the flow of materials and information from order to delivery. You will draw current-state maps, calculate takt time, find the bottleneck, and design a leaner future state that guides real improvement work.

    Organise the Workplace with 5S

    Put the five steps of 5S (sort, set in order, shine, standardise, sustain) into practice, and use visual management such as Andon and production boards to make problems visible at a glance. A stable, organised workplace is the foundation for every other Lean tool.

    Design Pull Systems with Kanban and JIT

    Understand the shift from push to pull production, design kanban loops and supermarkets, and size kanban quantities so the line produces only what downstream demand needs. You connect Just-in-Time thinking to lower inventory and faster flow.

    Raise Uptime with TPM and OEE

    Explore Total Productive Maintenance and its pillars, then calculate Overall Equipment Effectiveness as Availability times Performance times Quality. You learn to read the six big losses and target the equipment improvements that pay off most.

    Standardise Work and Drive Kaizen

    Build standard work, apply SMED for quick changeovers and Heijunka for level production, and use Poka Yoke to mistake-proof quality. You finish able to lead A3 problem solving and daily Kaizen that sustains the gains over time.

    Who Should TakeLean Manufacturing Training in Indonesia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 395

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Indonesia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Indonesia that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 395

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Training in IndonesiaPractical and Plant-Ready

    Invensis Learning delivers practical Lean Manufacturing training for professionals and manufacturing teams across Indonesia who want to eliminate waste, improve flow and build a lasting culture of continuous improvement. Our programmes combine experienced, practitioner-led instruction, hands-on Lean exercises and flexible delivery, backed by ISO 9001:2015 quality management and ISO 27001:2022 information security certifications. Whether you enrol as an individual or train a whole production team, you get a learning experience built around real shop-floor application and measurable results.

    • Experienced, practitioner-led trainers with real Lean and operational excellence exposure
    • Flexible delivery through live online, classroom and onsite corporate formats
    • Hands-on exercises: waste walks, value stream mapping, 5S and OEE calculation
    • Courseware and templates built for practical shop-floor application
    • Course completion record from Invensis Learning on finishing the programme
    • Dedicated learner support before, during and after training
    • Global training presence with local support across Indonesia
    • Programmes for individual professionals and full manufacturing teams

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    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in IndonesiaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Indonesia

    Hotel Indonesia Kempinski, Jalan Haji Mohammad Saleh Ishak, RW 05, Menteng, Jakarta Pusat, Daerah Khusus Ibukota Jakarta, Jawa, 10310, Indonesia

    Lean Manufacturing in Indonesia

    Grand Hyatt Jakarta, Jalan Haji Mohammad Saleh Ishak, RW 05, Gondangdia, Menteng, Jakarta Pusat, Daerah Khusus Ibukota Jakarta, Jawa, 10350, Indonesia

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    Corporate Lean Training for TeamsBuilt Around Your Plant

    • Suitable for small, medium and large production teams
    • Customised schedules that fit around shift and plant availability
    • Delivery through onsite, live virtual, hybrid or blended formats
    • Sector-specific exercises using your own production environment
    • Practitioner trainers with real manufacturing and Lean experience
    • Progress tracking, assessments and dedicated group coordination
    • Scalable delivery for teams across Indonesia and global sites

    Leading Manufacturers

    Astra InternationalToyota Astra MotorUnilever IndonesiaIndofoodKalbe FarmaDenso Indonesia

    What Our Learners Say

    Value Stream Mapping I Could Use Straight Away

    "The value stream mapping module completely changed how I look at our line. Within weeks of the training I had mapped our main product family and cut nearly two days of lead time by removing waiting and excess inventory."

    Budi Santoso

    Manufacturing Engineer, Automotive Components

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    5S Made a Real Difference on My Shift

    "The 5S and waste walk exercises were very practical. As a supervisor I now run a structured audit each shift, and my team spends far less time searching for tools. The workplace is safer and much easier to manage."

    Siti Rahmawati

    Production Supervisor, Food and Beverage

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    Clear, Practical and Hands-On

    "I finally understand how kanban, JIT and OEE fit together. The OEE calculation exercise helped me pinpoint where we were losing uptime, and I have already used it to prioritise our maintenance improvements."

    Andi Wijaya

    Continuous Improvement Engineer, Electronics

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    Onsite Training That Lifted Our OEE

    "We ran this as onsite training for our production and maintenance teams. Having everyone learn the same Lean language made a big difference, and our OEE on the pilot line has climbed steadily since the workshop."

    Dewi Kurniawati

    Operations Manager, Automotive Manufacturing

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    Tailored Corporate Training That Delivered

    "The trainer tailored the standard work and Kaizen sessions to our FMCG plant. Our supervisors now lead their own daily improvement meetings, and changeover times on two lines have come down noticeably."

    Rizal Hakim

    Plant Head and L&D Sponsor, Consumer Goods

    0/0



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    We also deliver Indonesia Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing training is a practical, one-day skills course that teaches you how to eliminate waste and improve flow in production. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull and kanban, TPM, standard work and Kaizen.

    General

    What is Lean Manufacturing training?

    Lean Manufacturing training is a practical, one-day skills course that teaches you how to eliminate waste and improve flow in production. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull and kanban, TPM, standard work and Kaizen.

    Who should attend Lean Manufacturing training in Indonesia?

    The training suits production and manufacturing managers, manufacturing and industrial engineers, operations supervisors, team leaders, quality and maintenance professionals, and continuous improvement coordinators. It fits anyone working in or responsible for a manufacturing or production operation in Indonesia.

    Is Lean Manufacturing training worth it?

    Yes. You gain a complete, immediately usable toolkit for cutting waste, raising quality and speeding up delivery, skills that Indonesian employers value highly as they modernise and compete regionally. The knowledge applies to your own plant from the very next shift.

    Do I need prior Lean experience to join?

    No. The course has no formal prerequisites and introduces Lean Manufacturing from first principles. Prior manufacturing or production experience is helpful but not required, so beginners and experienced professionals can both benefit.

    What method is the training based on?

    The course is grounded in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, and in the five Lean principles popularised by Womack and Jones. It teaches the recognised Lean toolkit rather than any single proprietary framework.

    Pricing

    How much does Lean Manufacturing training cost in Indonesia?

    The fee depends on your chosen delivery mode, group size and schedule, so pricing is available on request. Contact a learning advisor for a tailored quote for individual or team training in Indonesia.

    What is included in the course fee?

    Your fee typically includes instructor-led sessions, structured courseware, hands-on Lean exercises, templates and case studies, learner support, and a course completion record from Invensis Learning. Ask for the full inclusions when you request a quote.

    Do you offer corporate or group pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for production, quality and maintenance teams. Contact us for a tailored group quote for your organisation in Indonesia.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the arrangement that suits you.

    Does the fee differ between online and classroom training?

    Pricing can vary by delivery mode, since online (live virtual), classroom and onsite corporate formats involve different arrangements. Request a quote and we will confirm the fee for the format you prefer.

    Assessment

    Is there an exam for Lean Manufacturing training?

    No. This is a non-certification skills course with no examination. Learning is reinforced through hands-on Lean exercises, waste identification activities, real manufacturing case studies and team discussion throughout the programme.

    Do I receive a certificate after the training?

    You receive a course completion record from Invensis Learning after finishing the programme. This is a record of attendance and learning, not a formal certification, as the course is not awarded by an external certifying body.

    How is my learning assessed during the course?

    There is no formal assessment. Instead, you apply the tools through practical exercises such as waste walks, value stream mapping, 5S checks, OEE calculation and kanban design, so you practise each skill on realistic production scenarios.

    Is this a certification course?

    No. Lean Manufacturing training is a practical skills programme with no exam and no certifying body. It focuses on building real capability you can apply on the shop floor rather than preparing you for a credential.

    Will this training help before Lean Six Sigma?

    Yes. Lean Manufacturing training is a strong foundation and complements further learning such as Value Stream Mapping, Kaizen and Lean Six Sigma programmes. It gives you the core Lean toolkit that these next steps build on.

    Course Content

    What topics are covered in the Lean Manufacturing course?

    The course covers the Toyota Production System and the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Kaizen culture.

    What will I be able to do after the training?

    You will be able to identify and classify the eight wastes, read and build a value stream map, run a 5S programme, design a kanban pull system, calculate OEE, write standard work and lead Kaizen improvements in your own manufacturing environment.

    Are there hands-on exercises in the course?

    Yes. The programme runs practical exercises throughout, including Gemba-based waste identification, value stream data collection, a 5S workplace assessment, OEE calculation and kanban quantity design, so you practise every tool as you learn it.

    How long is the Lean Manufacturing training?

    The course is delivered in one day of eight hours, and can also be run as two half-day sessions of four hours each. It covers all six Lean modules with concept explanations, case studies and hands-on exercises.

    What learning materials are provided?

    You receive structured courseware, reference guides, Lean templates and case study examples that support the exercises and give you tools to reuse back at work. Materials are designed for practical shop-floor application.

    Enrollment

    How do I enrol in the Lean Manufacturing course?

    You can enrol through the Invensis Learning website. Choose your preferred format and schedule, complete your booking, and you will receive access to session details, courseware and learning resources. Talk to a learning advisor if you need help choosing.

    What training formats are available in Indonesia?

    We offer online (live virtual) instructor-led training, in-person classroom training, and customised onsite corporate training for teams. You can pick the format that best fits your schedule and location in Indonesia.

    Can a beginner enrol in this course?

    Yes. There are no prerequisites, and the training introduces Lean Manufacturing from the basics before moving into the tools. Beginners and experienced practitioners learn together and both leave with practical capability.

    Can I reschedule or transfer my booking?

    Yes. You can reschedule or transfer to another batch subject to our booking policy. Contact our support team and they will help you move to a session that works for you.

    Do you deliver onsite training at our plant in Indonesia?

    Yes. We deliver onsite corporate training at your facility, tailored to your sector and production environment, so teams can apply Lean tools directly to their own lines. Contact us to arrange onsite delivery for your team.