Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Delivers on the Factory FloorThe Toolkit Behind Waste-Free Production

    Lean Manufacturing Training in South Korea is a practical, hands-on skills programme that teaches teams to eliminate waste, improve production flow and deliver greater value to the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the course builds working fluency in the five Lean principles, the eight wastes (DOWNTIME) and the core Lean toolkit applied in factories worldwide. The training suits production and manufacturing managers, industrial and quality engineers, operations supervisors, maintenance leads and continuous improvement coordinators. With South Korea's automotive, semiconductor and electronics plants investing heavily in smart-factory automation, professionals who can cut waste and stabilise flow are in strong demand across Seoul, Gyeonggi, Ulsan and Busan. Over a focused one-day programme you learn to run a waste walk, read a value stream map, deploy 5S, design a kanban pull system and calculate OEE. You leave able to lead Kaizen improvements on your own shop floor. Start building operational excellence with Invensis Learning.

    What Lean Manufacturing Delivers on the Factory FloorThe Toolkit Behind Waste-Free Production

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Real-World Payoff of Lean SkillsBuilt for Shop-Floor Impact

    Career Outcomes in South KoreaWhere Lean Skills Take You

    Lean skills are increasingly valued across South Korea's manufacturing base, from Hyundai, Kia and their tier suppliers in Ulsan to Samsung and SK Hynix semiconductor lines in Gyeonggi. As plants invest a record amount in automation while manufacturing headcount falls, employers need people who can eliminate waste and stabilise flow. Demand spans production supervisors, manufacturing and quality engineers, and continuous improvement and plant managers, and here is what the market is telling us right now.

    Why Korean Manufacturers Need Lean Talent Now

    Lean manufacturing is more than a set of tools. It is how Korea's leading plants turn waste into productivity and cost into margin. Build the skills employers are hiring for and start leading improvement on your shop floor.

    Your South Korea Career Transformation

    Where You Stand Today,

    And Where Lean Skills Take You

    South Korea's factories are investing at record scale in automation and EV production, and employers increasingly separate people who can drive improvement from those who cannot. Here is which side of that line you want to be on.

    Sources: ERI SalaryExpert, Salary.com, Glassdoor (South Korea) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in South Korea is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Practical Lean Tools You Will ApplyFrom the Shop Floor to Continuous Improvement

    Here is what you will learn in this Lean manufacturing course: a complete, hands-on toolkit for eliminating waste and improving flow. Each skill maps to a real Lean tool you practise during the programme and can apply on your own shop floor the next day.

    Identify and Eliminate the Eight Wastes

    Go to the Gemba and run a structured waste walk to spot the eight wastes (DOWNTIME): defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. Learn to quantify waste so you can prioritise what to fix first.

    Map the Value Stream End to End

    Draw current-state value stream maps that capture cycle time, changeover, inventory and information flow. Calculate takt time, find the bottleneck and design a leaner future state that cuts lead time and work in progress.

    Organise the Workplace with 5S

    Apply the five 5S steps, Sort, Set in order, Shine, Standardise and Sustain, and use visual management such as Andon lights and production boards so that normal and abnormal conditions are visible to everyone at a glance.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production. Learn how kanban signals authorise replenishment, how to size supermarkets and kanban quantities, and how Just-in-Time and built-in quality work together to stop overproduction.

    Lift Equipment Reliability with TPM and OEE

    Apply Total Productive Maintenance and calculate Overall Equipment Effectiveness as Availability times Performance times Quality. Identify the six big losses and target the improvements that keep high-value equipment running.

    Standardise Work and Speed Changeovers with SMED

    Document standard work built around takt time, and use SMED to separate internal from external setup and slash changeover time. Level production with Heijunka, mistake-proof with Poka Yoke and sustain gains through Kaizen.

    Who Should TakeLean Manufacturing Training in South Korea?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 425

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in South Korea combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in South Korea that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 425

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis LearningFor Lean Manufacturing Training in South Korea?

    Invensis Learning delivers structured Lean manufacturing training for individual professionals and organisations that want to eliminate waste, improve flow and build a culture of continuous improvement. Our programmes combine experienced practitioner trainers, flexible delivery formats, organised courseware and practical, exercise-led learning. Whether you enrol as an individual or plan corporate training for your production team, Invensis Learning, a trusted Lean Manufacturing training company in South Korea, provides a professional learning experience built around real-world application and measurable improvement on the shop floor.

    • Experienced practitioner trainers with real Lean and manufacturing exposure
    • Flexible formats: live online, classroom and onsite corporate delivery
    • Hands-on exercises on waste walks, VSM, 5S, kanban and OEE
    • Training tailored to your production environment and sector
    • ISO 9001:2015 and ISO 27001:2022 certified training organisation
    • Course completion certificate from Invensis Learning
    • Dedicated learner support before, during and after training
    • Scalable delivery for teams across Korea and global sites

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    Quality Management

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in South KoreaAll our classroom training is now available online at your convenience

    Lean Manufacturing in South Korea

    Oakwood Premier, Incheon KR, 165 Convensia-daero, Yeonsu-gu, Incheon, South Korea

    Lean Manufacturing in South Korea

    Four Seasons Hotel, Seoul 97 Saemunan-ro, Dangju-dong, Jongno District, Seoul, South Korea

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    Corporate Lean TrainingFor Your Teams in South Korea

    • Suitable for small, medium and large production teams
    • Training schedules aligned with plant and shift availability
    • Delivered onsite, live virtual, hybrid or blended for your teams
    • Practitioner trainers with automotive, electronics and heavy-industry exposure
    • Exercises run on your own value streams and production lines
    • Dedicated coordination and learner support for group programmes
    • Scalable delivery across sites in Korea and global operations

    Leading Organisations

    Samsung ElectronicsHyundai MotorSK HynixLG ElectronicsPOSCOKia

    What Our Learners Say

    Immediately Useful on My Line

    "The waste walk and value stream mapping exercises changed how I see my line. Within weeks I cut changeover time on two machines and reduced work in progress. The trainer kept everything grounded in real shop-floor examples."

    Jae-won Park

    Production Supervisor

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    Practical Lean Toolkit I Could Apply

    "Clear, practical and well paced. The OEE and TPM session finally made equipment losses visible for me, and the kanban design exercise was exactly what our pull system needed. I applied the 5S audit the same week."

    Min-seo Kim

    Manufacturing Engineer

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    Structured My Improvement Thinking

    "A strong introduction to the full Lean toolkit in a single day. The DOWNTIME waste framework and the standard work discussion helped me structure improvement ideas I had been circling for months."

    Ji-hoon Lee

    Quality Engineer

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    Right Foundation Before Automation

    "We ran the onsite programme for a cross-functional team ahead of an automation upgrade. Everyone left speaking the same Lean language, and our 5S and flow work gave the new equipment a much cleaner process to build on."

    Seung-hyun Jung

    Plant Operations Lead, Automotive Components

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    Measurable Impact for Our Team

    "As an L&D lead I needed training that would land with engineers and operators alike. The exercises on our own value streams made it stick, and the follow-up improvements in OEE were visible within the quarter."

    Hye-jin Choi

    Learning and Development Manager, Electronics Manufacturing

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    We also deliver South Korea Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills programme that teaches you to eliminate waste, improve flow and deliver more value to customers. Grounded in the Toyota Production System, it covers the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, value stream mapping, kanban, TPM and OEE.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a practical, one-day skills programme that teaches you to eliminate waste, improve flow and deliver more value to customers. Grounded in the Toyota Production System, it covers the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, value stream mapping, kanban, TPM and OEE.

    Who should attend this Lean manufacturing course?

    It suits production and manufacturing managers, industrial and quality engineers, operations supervisors, team leaders, maintenance leads and continuous improvement coordinators. Anyone working in or responsible for a production operation in South Korea will benefit, whatever their prior Lean experience.

    Is Lean manufacturing training worth it in South Korea?

    Yes. With Korean plants investing at record scale in automation while manufacturing headcount falls, employers need people who can raise productivity per worker. Lean skills are in demand across automotive, semiconductor and electronics sectors and are highly transferable between them.

    Do I need prior experience or prerequisites?

    No. There are no formal prerequisites and no prior Lean knowledge is required. The course introduces every principle and tool from first principles, though some manufacturing or production experience helps you apply the exercises to your own workplace.

    What framework is the training based on?

    The training is rooted in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, and the wider Lean thinking popularised by Womack and Jones. It covers the five Lean principles, the eight wastes and the standard Lean toolkit used in factories worldwide.

    Pricing

    How much does Lean manufacturing training cost in South Korea?

    Pricing varies by delivery mode, group size and whether the training is public or corporate onsite, so exact fees are available on request. Contact a learning advisor for a quote tailored to your team and preferred format.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, hands-on exercises, courseware and reference materials, and a course completion certificate from Invensis Learning. Confirm the exact inclusions for your chosen format when you enquire.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with schedules aligned to your plant and shift availability, and volume-based pricing for teams and departments. Ask about corporate or group pricing for a tailored quote.

    Is there a separate exam fee?

    No. This is a non-certification skills course with no examination, so there is no exam fee. You pay only for the training itself. Request a quote to see the full cost for your preferred delivery mode.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the arrangement that suits you or your organisation.

    Assessment

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification course with no examination. Learning is reinforced through hands-on Lean tool exercises, waste identification activities, manufacturing case studies and group discussion throughout the one-day programme.

    Do I receive a certificate after the training?

    Yes. You receive a course completion certificate from Invensis Learning on finishing the programme. This is a record of completion for a skills course, not a formal certification from an external awarding body.

    How is my learning assessed during the course?

    There is no formal assessment. Instead you apply each tool through practical activities such as a waste walk, value stream mapping, a 5S audit, kanban sizing and an OEE calculation, so you practise the methods on realistic scenarios as you learn them.

    What will I be able to do after completing the training?

    You will be able to identify and classify the eight wastes, read and build a value stream map, run a 5S programme, design a kanban pull system, calculate OEE and identify the six big losses, apply SMED and standard work, and lead Kaizen improvements on the shop floor.

    Which Lean principles and concepts does it follow?

    The course follows the five Lean principles (identify value, map the value stream, create flow, establish pull, seek perfection) and the eight wastes (DOWNTIME), alongside the two pillars of the Toyota Production System, Just-in-Time and Jidoka.

    Course Content

    What topics does the Lean manufacturing course cover?

    The programme covers Lean foundations and the Toyota Production System, the eight wastes, value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED quick changeover, Heijunka, Poka Yoke and building a Lean culture.

    Which Lean tools will I practise?

    You practise the core Lean toolkit hands-on: waste walks, value stream mapping, 5S audits, kanban and supermarket design, OEE calculation and standard work observation, so each tool is grounded in a realistic manufacturing scenario.

    How long is the training and what is the format?

    The course runs for one day (8 hours), and can also be delivered as two half-days totalling the same 8 hours. It is available as online (live virtual) instructor-led training, classroom sessions and corporate onsite delivery.

    Can beginners take this course?

    Yes. The course is beginner friendly and introduces Lean from the ground up, so no prior Lean knowledge is needed. Experienced practitioners also benefit by consolidating the full toolkit and its application in a single structured day.

    What materials are provided?

    You receive structured courseware, tool references and exercise materials for waste identification, VSM, 5S, kanban and OEE, plus a course completion certificate. Corporate programmes can be tailored with examples drawn from your own production environment.

    Enrollment

    How do I enrol in the Lean manufacturing course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and joining details. A learning advisor can help you pick the right option.

    What training formats are available?

    We offer online (live virtual) instructor-led training, classroom sessions and customised corporate onsite delivery. Choose the format that fits your schedule, your team and how you prefer to learn.

    Can I arrange training for my whole team?

    Yes. Corporate group training is delivered onsite or live online and tailored to your plant, with exercises run on your own value streams. It is a fast way to give production, quality and maintenance teams a shared Lean language. Ask about corporate pricing.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate onsite dates can be arranged around your team's availability. Contact a learning advisor or view upcoming schedules to find the next session that suits you.

    Can I reschedule my enrolment?

    Yes. Selected plans allow you to reschedule or transfer to another batch. Reach out to our support team to arrange this and to confirm the options that apply to your enrolment.