Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training and Who Is It For?

    Your One-Day Route to Waste-Free Production

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    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    What You Gain from Lean Manufacturing Skills

    Value on the Floor and in Your Career

    Where Lean Skills Take Your Career

    In-Demand Roles in Saudi Arabia

    Lean skills are in strong demand across Saudi Arabia as Vision 2030 diversifies the economy into manufacturing. From petrochemicals and metals to the fast-growing automotive and food sectors, employers want professionals who can eliminate waste, improve flow and lead continuous improvement. Demand spans production engineers, quality engineers, continuous improvement specialists, production and plant managers, and heads of operational excellence, and here is what the market is showing right now.

    Market Forces Making Lean Skills Essential in the Kingdom

    Lean Manufacturing is more than a workshop. It is a practical capability that Saudi factories need now. Join professionals turning waste into value across the Kingdom. Start today.

    Your Saudi Arabia Career Transformation

    Where You Stand Today,

    Your Shift to Lean Capability

    Saudi Arabia's manufacturing base is expanding fast under Vision 2030, and employers increasingly separate the people who can run Lean from those who cannot. Here is which side of that line you want to be on.

    Sources: PayScale, Glassdoor, SalaryExpert (Saudi Arabia) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Saudi Arabia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to Work

    A Complete Shop-Floor Toolkit

    This Lean Manufacturing training teaches you to apply the full Toyota Production System toolkit to real production problems. By the end of the day you can identify waste, create flow, run pull systems and lead continuous improvement on your own lines.

    Eliminate the Eight Wastes (DOWNTIME)

    This Lean Manufacturing training teaches you to recognise and remove defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing through structured waste walks on the Gemba.

    Map Value Streams to Expose Delay

    Build current-state and future-state value stream maps, calculate takt time, find the bottleneck and target the steps where lead time and inventory pile up.

    Organise Work with 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use andon, boards and floor markings so any abnormality is visible at a glance.

    Design Pull Systems with Kanban and JIT

    Move from push to pull, size kanban and supermarkets, and apply Just-in-Time so each step makes only what the next one needs, when it needs it.

    Raise Reliability with TPM and OEE

    Use Total Productive Maintenance and calculate Overall Equipment Effectiveness (Availability x Performance x Quality) to attack the six big losses.

    Standardise Work and Speed Changeovers

    Write standard work around takt time and work sequence, and apply SMED to convert internal setup to external and cut changeover time.

    Level Output and Mistake-Proof the Line

    Smooth volume and mix with Heijunka, and build Poka Yoke devices that make defects impossible or immediately visible at the workstation.

    Lead Kaizen and Build a Lean Culture

    Run daily Kaizen and focused Kaizen events, use A3 problem solving, and apply the leadership behaviours that sustain a Lean manufacturing culture.

    Who Should Take

    Lean Manufacturing Training in Saudi Arabia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Saudi Arabia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Saudi Arabia that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    SAR 1290

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in Saudi Arabia

    Practical, Instructor-Led, Trusted Worldwide

    Invensis Learning delivers practical Lean Manufacturing training for professionals and organisations across Saudi Arabia who want to eliminate waste and build operational excellence. Our programmes combine experienced trainers, hands-on exercises and flexible delivery so learning turns into results on the floor. Whether you enrol as an individual or plan team training, Invensis Learning is an ISO 9001:2015 and ISO 27001:2022 certified Lean Manufacturing training company trusted by learners in over 100 countries.

    • Experienced trainers with real manufacturing and Lean improvement expertise
    • Hands-on exercises: waste walks, VSM, 5S and OEE on realistic scenarios
    • Flexible live virtual, classroom and onsite delivery across the Kingdom
    • Content grounded in the Toyota Production System and proven Lean tools
    • ISO 9001:2015 quality and ISO 27001:2022 information security standards
    • Customised team programmes built around your own production challenges
    • Dedicated learner support before, during and after the training
    • Course completion record recognised by employers worldwide

    99%

    Training Satisfaction

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Saudi Arabia

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Saudi Arabia

    The Ritz-Carlton Riyadh, Saudi Arabia

    Lean Manufacturing Training Location in Saudi Arabia

    Jeddah Hilton, Corniche Road, Al Shati'a, Jeddah, Jeddah Governorate, Makkah Al Mukarramah Province, 21362, Saudi Arabia

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    Corporate Lean Training for Teams

    Build Operational Excellence

    • Tailored to your sector: petrochemicals, automotive, food, metals or pharma
    • Onsite, live virtual or hybrid delivery to suit your shift patterns
    • Trainers use your own production data and improvement challenges
    • Team-wide 5S, kanban, TPM and Kaizen for consistent practise
    • Supports Vision 2030 localisation and operational excellence goals
    • Progress tracking and dedicated coordination for group programmes
    • Scalable across single plants or multiple sites in the Kingdom

    Trusted by Leading Manufacturers

    SABICAlmaraiMa'AdenTasneeSipchemSavola

    Enquire with us now

    Drop us a query and our learning consultant will reach out to you shortly

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    We also deliver Saudi Arabia Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

    Lean Manufacturing Training Course in Al JubailLean Manufacturing Training Course in Al KhobarLean Manufacturing Training Course in DammamLean Manufacturing Training Course in JeddahLean Manufacturing Training Course in Riyadh

    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing Training is a one-day, instructor-led skills course that teaches you to eliminate waste and improve flow in production. It is grounded in the Toyota Production System and the five Lean principles, and covers the eight wastes, Value Stream Mapping, 5S, kanban, TPM, standard work and Kaizen.

    What Our Learners Say About Us

    "Pritesh Shah was a wonderful very patient and professional instructor. I felt supported all the way, he gave me excellent tips and always started the sessions with a very good summary of the previous explanations so that gradually my understanding would increase. "

    Nathalie Guarda

    (5.0/5)

    BelgiumTrustpilot

    "My instructor Amol was great! I appreciated the real life examples he was able to share that made the framework and tools relevant."

    Charlene

    (5.0/5)

    "the support which i have gained from people cert on technical issues while i try to register and book my exam , was super . i have been strugling to solve it by my self, however, upon request and with the support of Manjilat i have been able to register with snap support which is helpful and on time. i realy apreciaate it! "

    Meseret kassa

    (5.0/5)

    EthiopiaTrustpilot

    "PD has been helpful to us during the course duration. He is elaborating the concepts and will not move to the next topic until we understood the topic concerned. He is also proactive in asking questions to ensure we are listening and following the discussion."

    Christine Joy Reyes - Bugayon

    (5.0/5)

    PhilippinesTrustpilot

    "The Training from Alex was helpful for the Six Sigma learning and process improvement"

    CARL KRUGER

    (5.0/5)

    ""Despite being the sole participant on the day of the course, I was thoroughly impressed by the quality of the experience. The instructor conducted the session in a remarkably friendly and professional manner, ensuring that the content was perfectly tailored to my individual needs and learning style. The personalized attention I received made the course feel like a one-on-one coaching session, which greatly enhanced my overall learning experience. I would highly recommend this course to anyone looking for a flexible and attentive learning environment."

    Lizzy LindyG

    (5.0/5)

    AustriaTrustpilot

    "The trainer has shared simple explanations by providing easy to understand examples when it came to the foundation training and theory. Also, I got a good understanding on what methods should I use when reviewing/ understanding and answering the questions for the Practitioner exam. Overall the 4 days of trainings I believe were fundamentanl in preparing myself for both exams (foundation & practitioner). I feel confident that I got the necessary information to prepare to take the exams. "

    Mihaela Moraru

    (5.0/5)

    NetherlandsTrustpilot

    "It was a great learning experience with Mr Alex whose approach was very good throughout the course. Maintained a very good pace."

    Ugesh Kovi

    (5.0/5)



    Trustpilot

    4.7

    Ratings

    230K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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