Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training?Your Route to Waste-Free Production

    Lean Manufacturing Training is a practical, one-day programme that teaches you how to identify and eliminate waste from production so that every step adds value for the customer. Rooted in the Toyota Production System developed by Taiichi Ohno at Toyota, it covers the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems, kanban and Kaizen. The training suits production managers, manufacturing and industrial engineers, supervisors, quality professionals and improvement teams across Thailand's automotive, electronics and food manufacturing sectors. You learn by doing, applying each tool to realistic shop-floor scenarios rather than sitting a theory test. With Thai factories under pressure to raise efficiency and move into EV and green manufacturing, Lean skills are among the most practical you can build. Start your Lean journey with Invensis Learning and turn everyday waste into measurable improvement.

    What Is Lean Manufacturing Training?Your Route to Waste-Free Production

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from This TrainingSkills You Can Apply from Day One

    Lean Manufacturing Careers Across ThailandWhere These Skills Take You

    Lean skills are in demand wherever Thailand makes things, from the automotive and electronics clusters of the Eastern Economic Corridor to food processing and industrial plants nationwide. Manufacturing accounts for about a quarter of Thai GDP and employs more than 6.2 million people, and employers increasingly look for professionals who can eliminate waste, stabilise flow and lead continuous improvement. Roles run from manufacturing engineer and continuous improvement engineer up to production manager, plant manager and operations manager, and here is what the market is telling us right now.

    Why Lean Skills Are in Demand Across Thai Manufacturing

    Lean is more than a set of tools. It is the practical skill that helps Thai manufacturers stay competitive as costs rise and technology changes. Build it now and become the person who makes production leaner. Start your journey today.

    Your Thailand Career Transformation

    Where You Stand Today,

    And What Lean Skills Change

    Thailand's manufacturers are under real pressure to raise efficiency as wages rise and the automotive base shifts to EV production. Employers increasingly separate people who can drive Lean improvement from those who cannot. Here is which side of that line you want to be on.

    Sources: SalaryExpert, ERI, Jobsdb (Thailand) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Thailand is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

    image

    100% Secure and Safe download

    The Lean Tools You Will Put to WorkSkills That Transfer Straight to Production

    Skills covered in Lean Manufacturing Training span the full Lean toolkit, from waste identification and value stream mapping through 5S, pull systems, TPM and Kaizen. By the end of the one-day programme you can apply each tool to real production scenarios in your own plant.

    Spot and Eliminate the Eight Wastes

    You will learn to identify and remove waste using the eight DOWNTIME categories: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. A structured waste walk on the Gemba turns everyday observation into a repeatable improvement method.

    Map the Value Stream End to End

    Draw current-state and future-state value stream maps to see the whole flow of materials and information. You will use takt time, cycle time and inventory data to expose bottlenecks and plan leaner flow.

    Organise the Workplace with 5S

    Apply the five steps of 5S, Sort, Set in order, Shine, Standardise and Sustain, along with visual management tools such as Andon and production boards to create a clean, organised and self-explaining workplace.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production. You will learn how kanban signals, supermarkets and Just-in-Time principles curb overproduction, limit work in progress and match output to real downstream demand.

    Lift Reliability with TPM and OEE

    Use Total Productive Maintenance to shift from reactive to preventive maintenance, and calculate Overall Equipment Effectiveness (Availability x Performance x Quality) to target the six big losses and prioritise equipment improvement.

    Standardise Work and Sustain Kaizen

    Document standard work, apply SMED to cut changeover time, level production with Heijunka, and build a Kaizen continuous improvement culture that holds the gains after the training ends.

    Who Should TakeLean Manufacturing Training in Thailand?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    THB 14030

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Thailand combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Thailand that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    THB 14030

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Loading schedules…

    Why Choose Invensis LearningFor Your Lean Training in Thailand?

    As a leading Lean Manufacturing training company in Thailand, Invensis Learning delivers practical, instructor-led training that helps professionals and manufacturing teams build real Lean capability. Our sessions combine experienced trainers, hands-on exercises, organised courseware and flexible delivery, so you leave able to apply Lean tools on your own shop floor. Whether you enrol as an individual or arrange training for a team, you get a professional learning experience built around practical understanding and measurable outcomes, backed by ISO 9001:2015 and ISO 27001:2022 certification.

    • Experienced trainers who are practitioners in Lean and operational excellence
    • Flexible formats: live online, classroom and on-site corporate delivery
    • Practical, exercise-led sessions grounded in real manufacturing scenarios
    • Structured, easy-to-follow courseware and downloadable reference materials
    • Customised group training aligned to your plant and improvement priorities
    • ISO 9001:2015 quality and ISO 27001:2022 information security certified
    • Dedicated learner support before, during and after the training
    • Regional support across Thailand and 100+ countries worldwide

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in ThailandAll our classroom training is now available online at your convenience

    Lean Manufacturing in Thailand

    Four Seasons Resort Koh Samui, 219 Moo 5 Surat Thani Angthong, 84140, Thailand

    Lean Manufacturing in Thailand

    Silavadee Resort, 208/66 Ko Samui District, Surat Thani 84310, Thailand

    corporate banner

    Corporate Lean Manufacturing TrainingFor Your Teams in Thailand

    • Suitable for single lines, departments and multi-site manufacturing teams
    • Customised schedules that work around production shifts and downtime
    • Flexible delivery through on-site, live virtual, hybrid or blended formats
    • Trainers with real automotive, electronics and process industry experience
    • Role-based exercises using your own plant's waste and flow challenges
    • Dedicated coordination and support for group training programmes
    • Scalable delivery for teams across Thailand and global sites

    Manufacturers We Align With

    ToyotaDelta ElectronicsWestern DigitalSiam Cement GroupCharoen Pokphand FoodsHonda

    What Our Learners Say

    Practical from the First Day Back

    "The waste walk and value stream mapping exercises were the highlight for me. Within a week of the training I ran a 5S project on my line and cut the time operators spent searching for tools. Everything was practical and immediately usable."

    Somchai Wattana

    Manufacturing Engineer

    0/0

    The Tools Finally Clicked into Place

    "I came in strong on the process but weak on the wider Lean vocabulary. The trainer explained kanban, JIT and OEE clearly and tied each one to real shop-floor examples. I finally understand how the tools fit together as one system."

    Nattaya Sae-lim

    Continuous Improvement Engineer

    0/0

    Real Methods for the Shop Floor

    "As a line supervisor I wanted something practical, not theory. The 5S and standard work sessions gave me methods I could apply the same week. My team is more organised and we spend less time firefighting."

    Anucha Phromma

    Production Supervisor

    0/0

    A Shared Lean Language for the Whole Team

    "We ran the training on-site for a cross-functional team at our plant. Having operators, engineers and quality staff learn the same Lean language together made a real difference. Our first Kaizen events after the session were far more focused."

    Pichai Boonmee

    Operations Manager, Automotive Parts

    0/0

    Consistent Lean Practice Across Our Sites

    "We needed to standardise improvement practice across two electronics facilities. Invensis Learning tailored the content to our processes and delivered flexible sessions around our shifts. The teams now use the same waste and flow tools at both sites."

    Warunee Chaiyaphum

    Plant Training Lead, Electronics

    0/0



    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

    Enquire with us now

    Drop us a query and our learning consultant will reach out to you shortly

    Get Course Details & Pricing

    Fill out this form and we will respond quickly.

    We also deliver Thailand Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

    BangkokChiang Mai

    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day programme that teaches you to identify and eliminate waste from production so every step adds value for the customer. It suits production managers, manufacturing and industrial engineers, supervisors, quality professionals and improvement teams in any manufacturing environment.

    General

    What is Lean Manufacturing Training and who is it for?

    Lean Manufacturing Training is a practical, one-day programme that teaches you to identify and eliminate waste from production so every step adds value for the customer. It suits production managers, manufacturing and industrial engineers, supervisors, quality professionals and improvement teams in any manufacturing environment.

    Is Lean Manufacturing worth learning in Thailand?

    Yes. Manufacturing makes up around a quarter of Thai GDP and employs more than 6.2 million people across automotive, electronics and food sectors. As wages rise and factories move into EV and green manufacturing, employers increasingly value people who can cut waste and lead continuous improvement.

    What is Lean Manufacturing based on?

    Lean Manufacturing is rooted in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo at Toyota. It is built on the five Lean principles and the elimination of the eight wastes (DOWNTIME), using tools such as value stream mapping, 5S, kanban, TPM and Kaizen.

    Do I need prior Lean experience to attend?

    No. The training has no prerequisites and introduces Lean from first principles. Prior manufacturing or production experience is helpful but not required, so beginners and experienced professionals can both benefit.

    How long is the training and how is it delivered?

    The programme runs for one day (8 hours) and can also be split across two half-days. It is available in live online, classroom and on-site corporate formats, so you can choose the option that fits your schedule.

    Pricing

    How much does Lean Manufacturing Training cost in Thailand?

    Fees vary by delivery format, group size and whether you enrol as an individual or a team, so current pricing is available on request. Contact a learning advisor for a quote tailored to your needs.

    What is included in the course fee?

    The fee typically includes instructor-led sessions, structured courseware, hands-on Lean exercises, downloadable reference materials and a course completion certificate. Ask a learning advisor to confirm exactly what is included in your chosen format.

    Do you offer group or corporate rates?

    Yes. We offer customised corporate training with schedules and pricing based on team size and delivery format. It is a cost-effective way to train a whole line or department together. Contact us for a group quote.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is Lean training a good return on investment?

    For most manufacturers, yes. The tools you learn, from 5S and waste walks to kanban and OEE, target cost, lead time and quality directly, so improvements often pay back the training quickly. Ask about corporate pricing to train a full team.

    Certification

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification course with no exam. Learning is reinforced through hands-on Lean tool exercises, waste identification activities and manufacturing case studies throughout the day.

    Do I receive a certificate after the training?

    You receive a course completion certificate from Invensis Learning after completing the one-day programme. The training builds a practical Lean toolkit you can apply immediately, rather than preparing you for a formal credential exam.

    How is my learning assessed?

    There is no formal assessment. Instead, you apply each Lean tool during the session through exercises such as waste walks, value stream mapping, 5S assessment, OEE calculation and kanban design, so you practise the methods on realistic scenarios.

    Will this training make me Lean certified?

    This is a practical skills course, not a certification programme, and there is no governing body or awarding exam. It gives you a strong Lean foundation and pairs well with further study such as value stream mapping, Kaizen or Lean Six Sigma programmes.

    What can I do after completing the training?

    After the programme you can run waste walks, facilitate value stream mapping, implement 5S, design kanban pull systems, calculate OEE, write standard work and lead Kaizen improvements in your own plant. The skills apply straight away with no renewal needed.

    Course Content

    What topics does the Lean Manufacturing Training cover?

    The one-day programme covers the Toyota Production System and five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems, kanban and JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    Are there hands-on exercises in the training?

    Yes. Hands-on exercises run throughout the day, including a Gemba-based waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and a kanban quantity exercise, so you practise applying each tool.

    Can a beginner follow the course content?

    Yes. The course introduces Lean from first principles, so no prior Lean knowledge is needed. Concepts are explained clearly and reinforced with real manufacturing examples and practical activities that suit newcomers and experienced staff alike.

    Is the content relevant to non-automotive plants?

    Yes. While the tools originate in automotive manufacturing, the same principles apply to electronics, food and beverage, pharmaceuticals, medical devices and industrial equipment. Many tools, such as 5S and Kaizen, also help logistics and service operations.

    What materials do I receive with the training?

    You receive structured courseware, exercise templates and reference guides covering the Lean tools taught in the programme, along with a course completion certificate. Corporate sessions can include materials tailored to your own processes.

    Enrollment

    How do I enrol in the Lean Manufacturing Training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules and learning resources. You can also talk to a learning advisor to pick the right option.

    What training formats are available in Thailand?

    We offer live online (live virtual) instructor-led training, classroom sessions and on-site corporate training for teams across Thailand. This lets individuals and manufacturers choose the format that best fits their schedule and location.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate on-site training can be arranged around your team's availability. See upcoming schedules or contact a learning advisor to find the next convenient date.

    Can you deliver the training at our factory?

    Yes. On-site corporate delivery is often the most effective option, as your team can apply waste identification and Lean exercises to your own production environment during the session. Contact us to arrange on-site training for your plant.

    Can I reschedule my booking?

    Yes. Rescheduling is available under our published policy, and selected plans let you move to another batch. Contact our support team to arrange a change to your booking.