Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training?Your Route to Waste-Free Production

    Lean Manufacturing Training in Turkey equips production and operations professionals with a proven toolkit for eliminating waste and building smoother, faster, lower-cost manufacturing. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the programme teaches the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and kanban, Just-in-Time production, Total Productive Maintenance and Kaizen continuous improvement. Delivered as a practical one-day (eight-hour) programme, this is a non-certification skills course with no exam. Learning is reinforced through hands-on waste-identification, VSM and OEE exercises, and participants receive a course completion record from Invensis Learning. It suits production managers, manufacturing and industrial engineers, supervisors, quality and maintenance professionals across Turkey's automotive, white goods and wider industrial base. Whether you work on an Istanbul assembly line, a Bursa automotive plant or a Kocaeli factory, the tools you learn apply from your first shift back. Start building world-class manufacturing capability with Invensis Learning.

    What Is Lean Manufacturing Training?Your Route to Waste-Free Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain on the Shop FloorSkills You Apply from Day One

    Where Lean Skills Take You in TurkeyRoles, Sectors and Rising Demand

    Lean expertise is in strong demand across Turkey's manufacturing base, from automotive OEMs and their supplier networks to the country's world-leading white goods sector. As exporters face cost pressure and tighter EU quality expectations, employers increasingly want engineers and managers who can eliminate waste and improve flow on the floor. After Lean Manufacturing training, roles span Process and Manufacturing Engineer, Continuous Improvement and Lean Engineer, Production Supervisor, and Manufacturing or Operations Manager. Here is what the market is showing.

    Industry Pressures Fuelling Demand for Lean Skills in Turkey

    Lean manufacturing is more than a set of tools. It is how Turkey's leading plants protect margins and win contracts. Join the professionals turning waste into competitive advantage. Start your Lean journey today.

    Your Turkey Manufacturing Transformation

    From Firefighting to Flow,

    Where Lean Manufacturing Takes You

    Turkey's manufacturers are under pressure to cut cost, lift quality and deliver on time. Employers increasingly separate teams that can systematically remove waste from those still firefighting. Here is the shift this training helps you make.

    Sources: SalaryExpert (ERI), PayScale, Glassdoor (Turkey) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Turkey is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterFrom TPS Foundations to Kaizen

    This programme takes you through the full Lean manufacturing toolkit in one intensive day, from the Toyota Production System and the eight wastes to value stream mapping, 5S, pull systems, TPM and continuous improvement. Each tool is taught with hands-on exercises so you can apply it immediately at work.

    See and Eliminate the Eight Wastes

    Identify and classify waste using the DOWNTIME framework on a real production floor, run a waste walk at the Gemba, and quantify the cost of waste to prioritise your improvement efforts.

    Map Value Streams End to End

    Draw current-state value stream maps with standard symbols, calculate takt time and total lead time, locate the bottleneck process, and design a leaner future-state flow.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use visual management such as andon, floor markings and production boards to keep abnormalities immediately visible.

    Build Pull Systems and Kanban

    Move from push to pull production, design kanban loops and supermarkets, calculate kanban quantities, and apply Just-in-Time principles to cut overproduction and inventory.

    Lift Equipment Reliability with TPM and OEE

    Understand the eight TPM pillars and autonomous maintenance, and calculate Overall Equipment Effectiveness (Availability x Performance x Quality) to target the six big losses.

    Standardise Work and Drive Kaizen

    Write standard work, apply SMED for quick changeovers and Heijunka for levelling, use Poka Yoke to mistake-proof, and lead A3-based Kaizen improvement with your team.

    Who Should TakeLean Manufacturing Training in Turkey?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    TRY 18370

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Turkey combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Turkey that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    TRY 18370

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Manufacturing Training in TurkeyTrusted by Professionals and Teams

    As a trusted Lean Manufacturing training company in Turkey, Invensis Learning delivers practical Lean manufacturing and operational excellence training for professionals and organisations across Turkey and worldwide. Our programmes combine experienced trainers with real manufacturing and continuous-improvement backgrounds, hands-on tool exercises, and flexible delivery that fits shift-based schedules. Whether you enrol as an individual or arrange onsite training for a plant team, you get structured courseware, real-world case examples and dedicated learner support, backed by our ISO 9001:2015 quality and ISO 27001:2022 information-security certifications.

    • Experienced trainers with real manufacturing and Lean improvement backgrounds
    • Online (live virtual), classroom and onsite delivery to fit factory shift patterns
    • Hands-on exercises in waste walks, VSM, 5S, OEE and kanban
    • Practical, one-day programme you can apply from your next shift
    • Customised corporate and multi-plant training across Turkey
    • Structured courseware, case studies and post-training support
    • ISO 9001:2015 and ISO 27001:2022 certified training provider
    • Trusted by learners and organisations across many industries

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in TurkeyAll our classroom training is now available online at your convenience

    Lean Manufacturing in Turkey

    Hilton Istanbul Bosphorus, 50, Cumhuriyet Caddesi, Taşkışla, Harbiye Mahallesi, Şişli, Istanbul, Marmara Region, 34367, Türkiye

    Lean Manufacturing in Turkey

    Swissotel The Bosphorus Istanbul, Turkey

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    Corporate Lean Manufacturing TrainingBuilt for Your Lines

    • Onsite delivery so teams practise Lean tools on your own lines
    • Customised schedules that fit shift patterns and plant availability
    • Role-based examples for engineers, supervisors, quality and maintenance
    • Builds a shared Lean language across production and support teams
    • Scalable delivery for single sites or multi-plant manufacturing groups
    • Experienced trainers with automotive and manufacturing backgrounds
    • Progress tracking and dedicated coordination for corporate programmes

    Manufacturers in Our Domain

    Ford OtosanTofasArcelikVestelBoschTUSAS

    What Our Learners Say

    Value Stream Mapping I Could Use Straight Away

    "The waste walk and value stream mapping exercises changed how I look at our line. Within weeks of the training I had mapped our current state and cut two clear bottlenecks. The trainer's real factory experience made every tool practical."

    Emre Yildiz

    Manufacturing Engineer, Automotive Supplier

    0/0

    5S and OEE That Lifted Our Numbers

    "The 5S and OEE sessions were exactly what I needed. I now run OEE tracking on our two key machines and we have already lifted availability. Clear, hands-on and grounded in the Toyota Production System rather than just theory."

    Zeynep Kaya

    Continuous Improvement Engineer, White Goods

    0/0

    Kaizen Tools My Team Actually Uses

    "As a supervisor I wanted tools I could use with my team, not a lecture. The Kaizen and waste identification exercises gave me exactly that. My team now runs short daily improvements and takes real ownership of the line."

    Mehmet Demir

    Production Supervisor, Electronics

    0/0

    Aligned Our Whole Plant Team

    "We ran this onsite for a cross-functional team ahead of an IATF audit. Everyone left speaking the same Lean language, and our standard work and 5S improved noticeably. Coordination and tailoring to our plant were excellent."

    Ayse Sahin

    Plant Operations Manager, Automotive

    0/0

    Practical Partner for Team Upskilling

    "Invensis delivered the training across three of our lines with role-based examples that fit our processes. The pull system and TPM content directly supported our efficiency targets. A strong, practical partner for team upskilling."

    Burak Ozturk

    Head of Manufacturing Excellence, Home Appliances

    0/0

    Cut Our Changeover Time with SMED

    "The SMED and standard work modules helped me cut changeover time on our press line significantly. The one-day format was intense but every hour was useful, and I applied the ideas on my very next shift."

    Canan Aydin

    Process Engineer, Metal Manufacturing

    0/0



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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills course that teaches you to eliminate waste and improve production flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, TPM and Kaizen. It is a non-certification course with no exam.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a practical, one-day skills course that teaches you to eliminate waste and improve production flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, TPM and Kaizen. It is a non-certification course with no exam.

    Who should attend this training in Turkey?

    It suits production and manufacturing managers, manufacturing and industrial engineers, supervisors, team leaders, quality engineers, maintenance staff and Lean coordinators. Anyone working in Turkey's automotive, white goods or wider industry who wants to apply Lean will benefit.

    Is Lean Manufacturing Training worth it?

    Yes. Lean skills are in strong demand across Turkey's manufacturing base as exporters face cost and quality pressure. You leave able to cut lead time, inventory and defects, which makes you more valuable in engineering, supervisory and improvement roles.

    Do I need prior Lean experience?

    No. The course introduces Lean from first principles, so no prior Lean knowledge is required. Some manufacturing or production experience is helpful but not essential. The training is suitable for professionals at every level.

    What is the Toyota Production System?

    The Toyota Production System (TPS) is the origin of Lean manufacturing, developed by Taiichi Ohno and Shigeo Shingo at Toyota. Its two pillars are Just-in-Time and Jidoka (built-in quality). The training grounds every Lean tool in TPS thinking.

    Pricing

    How much does Lean Manufacturing Training cost in Turkey?

    Training fees vary by delivery format (online, classroom or onsite), group size and schedule, so pricing is available on request. Contact a learning advisor for a tailored quote for individual or team training in Turkey.

    What is included in the course fee?

    The fee typically includes trainer-led sessions across all six Lean modules, hands-on tool exercises, structured courseware and a course completion record. Exact inclusions depend on the format you choose. Request a quote for full details.

    Do you offer corporate or group pricing?

    Yes. We offer corporate and group pricing for teams and multi-plant programmes, with volume-based rates and onsite delivery. Ask about corporate pricing to get a group quote for your site.

    Are there discounts for training a whole team?

    Group rates apply when you train several employees together, and onsite delivery can be cost-effective for a full plant team. Talk to a learning advisor about the best option for your organisation.

    How do I pay for the training?

    We accept major cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the payment option that suits you.

    Course Content

    What topics does the training cover?

    The one-day programme covers Lean foundations and TPS, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    Are there hands-on exercises?

    Yes. Learning is reinforced with practical exercises including a Gemba waste walk, value stream data collection, a 5S workplace assessment, OEE calculation and kanban sizing, so you can apply each tool to real production scenarios.

    How long is the training?

    The course runs for one day (eight hours), covering all six Lean modules with concept explanations, manufacturing case examples and hands-on exercises. It can also be delivered as two half-days totalling eight hours.

    What will I be able to do after the course?

    You will be able to run a waste walk, read and build a value stream map, launch 5S, design a kanban pull system, calculate OEE, write standard work, apply SMED and lead Kaizen improvements on the shop floor.

    What learning materials are provided?

    You receive structured courseware and reference materials covering the full Lean toolkit, plus the exercise templates used during the sessions, so you can keep applying the tools back at your workplace.

    Assessment & Certificate

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification course with no exam. Learning is reinforced through hands-on exercises, manufacturing case examples and team discussion rather than a formal test.

    Do I get a certificate?

    You receive a course completion record from Invensis Learning after completing the one-day programme. It confirms your attendance and the skills covered; it is not a formal certification from an external awarding body.

    Is Lean manufacturing a certification?

    No. Lean manufacturing is a methodology, not a certification, and this course has no governing body or exam. It builds practical, immediately applicable skills grounded in the Toyota Production System.

    How is my learning assessed?

    There is no formal assessment. Throughout the day you apply Lean tools in exercises such as waste identification, VSM, 5S and OEE calculation, which lets you and the trainer confirm your understanding in a practical way.

    Do the skills expire or need renewal?

    No. The skills you learn do not expire and need no renewal. Lean tools such as 5S, VSM and Kaizen are immediately applicable and stay valuable throughout your career.

    Enrollment

    How do I enrol in Lean Manufacturing Training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you receive access to schedules, courseware and learning resources. Contact a learning advisor if you need help choosing.

    What delivery formats are available in Turkey?

    The course is available as online (live virtual) instructor-led training, classroom training, and onsite corporate delivery at your plant. Choose the format that fits your schedule and team.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate onsite training can be arranged around your plant availability. See upcoming schedules or talk to an advisor to find a date that works for you.

    Can you deliver training at our factory?

    Yes. We deliver onsite corporate training at manufacturing sites across Turkey, so your team can apply Lean tools directly to your own production lines. Contact us to arrange a session.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule to another session where needed. Contact our support team to arrange a change to your booking.