Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Delivers on the Swiss Shop FloorYour Route to Leaner Operations

    Lean Manufacturing Training in Switzerland gives production teams a practical route to cutting waste and improving flow across the country's high-value manufacturing base. The Lean Manufacturing Training course is a one-day, non-certification programme rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo. You learn the five Lean principles, the eight wastes (DOWNTIME) and core tools such as value stream mapping, 5S, kanban and Kaizen. Switzerland runs one of the world's most productive yet highest-cost manufacturing economies, spanning pharmaceuticals, precision engineering, medtech, machinery and food processing. Here, the ability to remove non-value-adding activity is a direct competitive edge. The course suits production managers, engineers, supervisors, quality professionals and improvement leads who want to turn Lean concepts into measurable results. Delivered in live virtual, classroom and corporate on-site formats, it pairs concept teaching with waste walks, VSM practice and OEE calculation. You leave ready to map a value stream and lead Kaizen from day one, with Invensis Learning.

    What Lean Manufacturing Delivers on the Swiss Shop FloorYour Route to Leaner Operations

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why Lean Manufacturing Skills Pay off in Swiss PlantsReal Gains on the Floor

    Where Lean Skills Take You in SwitzerlandIn-Demand Swiss Roles

    Lean skills are consistently sought across Switzerland's manufacturing economy, from Basel's pharma cluster to precision engineering, medtech and machinery. As a strong franc and high labour costs push employers to do more with less, professionals who can eliminate waste and improve flow stand out. Demand spans production and manufacturing engineers, operations supervisors, continuous improvement leads and plant managers, and here is what the market shows right now.

    What Is Driving Lean Demand in Swiss Manufacturing

    Lean is more than a set of tools. It is how Swiss plants stay competitive on quality and cost. Join professionals who cut waste, improve flow and lead change on the shop floor. Start your Lean journey today.

    Your Swiss Lean Transformation

    Your Shop Floor Before and After Lean

    See the Shift Lean Delivers

    Swiss manufacturers compete on quality and productivity, not low cost, so the ability to run Lean is what separates strong plants from the rest. Here is how building these skills changes your day-to-day on the line.

    Sources: ERI SalaryExpert, Glassdoor (Switzerland) 2026; Deloitte, S-GE (Swiss manufacturing) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Switzerland is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterSkills You Can Apply at Work

    In Lean Manufacturing Training you learn to apply the full Toyota Production System toolkit, from seeing waste to sustaining improvement. Each skill maps to a real production tool you can use on your own line or cell.

    See and Eliminate the Eight Wastes

    Identify defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing using the DOWNTIME model, then run a Gemba waste walk to target them.

    Map Value Streams

    Draw current and future-state value stream maps, calculate takt time, find the bottleneck and separate value-adding steps from waste to plan your improvements.

    Apply 5S and Visual Management

    Sort, set in order, shine, standardise and sustain the workplace, and use Andon, boards and floor markings so problems are visible at a glance.

    Design Pull and Kanban Systems

    Move from push to pull production, size kanban loops and supermarkets, and apply Just-in-Time to cut overproduction and inventory across the line.

    Improve Equipment with TPM and OEE

    Calculate Overall Equipment Effectiveness from availability, performance and quality, tackle the six big losses and apply Total Productive Maintenance to lift reliability.

    Build Standard Work

    Document the safest, most efficient work sequence using takt time, work sequence and standard WIP so results are consistent and improvement has a clear baseline.

    Cut Changeover with SMED

    Separate internal and external setup, convert and streamline it, and apply Single-Minute Exchange of Die to enable smaller batches and greater flexibility.

    Lead Kaizen and a Lean Culture

    Run daily Kaizen and focused events, use A3 problem solving and Heijunka levelling, and apply Lean leadership habits that make improvement stick.

    Who Should TakeLean Manufacturing Training in Switzerland?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    CHF 430

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Switzerland combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Switzerland that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    CHF 430

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in SwitzerlandPractical Lean Training

    Invensis Learning delivers practical, instructor-led Lean Manufacturing Training for individual professionals and production teams across Switzerland. Our trainers are experienced quality and operational-excellence practitioners who bring real shop-floor examples, hands-on exercises and workplace-ready methods to every session. Whether you enrol as an individual or arrange corporate training for your plant, you get flexible delivery, structured courseware and dedicated learner support built around applying Lean where it counts, on your own production line.

    • Experienced quality and operational-excellence trainers with real manufacturing exposure
    • Flexible formats: online (live virtual), classroom and on-site corporate training
    • Hands-on exercises including waste walks, VSM, 5S and OEE practice
    • Structured courseware covering the full Lean and TPS toolkit
    • Customised group training aligned to your plant and processes
    • Dedicated learner support before, during and after training
    • Globally trusted provider with ISO-certified quality and security
    • Scalable delivery for teams across Swiss and international sites

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in SwitzerlandAll our classroom training is now available online at your convenience

    Lean Manufacturing in Switzerland

    Tschuggen Grand Hotel, Tschuggen Torweg 1, 7050 Arosa

    Lean Manufacturing in Switzerland

    Hotel Les Trois, Rois Blumenrain 8, 4001 Basel

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    Corporate Lean Training for Swiss TeamsBuilt for Your Plant

    • Tailored to your products, processes and improvement priorities
    • Delivered on-site, live virtual or hybrid to fit shift patterns
    • Suitable for small teams through to whole production sites
    • Real waste-walk, VSM and Kaizen practice on your own lines
    • Experienced trainers with manufacturing and quality expertise
    • Progress tracking and dedicated coordination for group training
    • Builds lasting in-house continuous improvement capability

    Manufacturers We Support

    NestleABBRocheNovartisLonzaSiemens

    What Our Learners Say

    Lean That Works on the Floor

    "The waste walk and VSM exercises finally made Lean click for me. Within weeks I cut changeover time on my line and freed up real capacity."

    Lukas Meier

    Production Supervisor

    0/0

    Confident Running Kaizen

    "The OEE and TPM sessions were exactly what our maintenance team needed. I now run Kaizen events with confidence and the improvements are sticking."

    Sophie Bianchi

    Manufacturing Engineer

    0/0

    Practical and Hands-On

    "A practical, well-paced course. The 5S and standard-work tools transferred straight to our assembly cell with no fluff."

    Andreas Keller

    Quality Engineer

    0/0

    One Language Across Shifts

    "We trained two production teams on-site. Having one shared Lean language across shifts has noticeably improved flow and on-time delivery."

    Claudia Frei

    Operations Director, Medtech

    0/0

    Tailored to Our Plant

    "The trainer tailored every exercise to our plant. Our supervisors left able to map value streams and lead improvement without outside help."

    Martin Huber

    Head of Manufacturing, Machinery

    0/0



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    We also deliver Switzerland Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a one-day, non-certification course that teaches you to eliminate waste and improve flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM and Kaizen, with hands-on exercises throughout.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a one-day, non-certification course that teaches you to eliminate waste and improve flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM and Kaizen, with hands-on exercises throughout.

    Is Lean Manufacturing Training worth it in Switzerland?

    Yes. In a high-cost, export-driven economy, employers across pharma, medtech, precision engineering and machinery value people who can cut waste and lift productivity. The skills apply immediately on the shop floor and transfer across sectors and sites.

    Who should attend this course?

    The training suits production and manufacturing managers, manufacturing and industrial engineers, operations supervisors, team leaders, quality engineers, maintenance managers and continuous improvement leads. Anyone working in or responsible for a production operation will benefit.

    Do I need prior Lean experience to join?

    No. There are no prerequisites. The course introduces Lean manufacturing from first principles, so beginners and experienced professionals both gain practical, ready-to-use tools. Prior manufacturing experience is helpful but not required.

    What standard is the course based on?

    The training is grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, and the five Lean principles popularised by Womack and Jones. It covers the established Lean toolkit used in manufacturing worldwide.

    Pricing

    How much does Lean Manufacturing Training cost in Switzerland?

    Course fees vary by delivery mode, group size and schedule, so pricing is available on request. Contact a learning advisor for current individual and corporate rates and to find the option that fits your budget. Request a quote to get started.

    What is included in the course fee?

    The fee typically covers instructor-led training across all six Lean modules, hands-on exercises, courseware and learning resources, and a course completion certificate from Invensis Learning. Confirm the exact inclusions for your chosen format when you enquire.

    Do you offer corporate or group pricing?

    Yes. We offer tailored group and corporate rates for teams, business units and whole sites, with volume-based pricing. On-site and live virtual delivery are available. Ask about corporate pricing for a quote built around your plant.

    Is there a certification or exam fee?

    No. This is a non-certification course, so there is no exam or separate certification fee. You receive a course completion certificate from Invensis Learning, and the fee covers the training itself.

    What payment options are available?

    We accept major cards and bank transfers, and can discuss instalment options on selected plans. Speak with a learning advisor to choose the payment method that works best for you.

    Assessment

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification course with no examination. Learning is reinforced through hands-on tool exercises, waste-identification activities and case discussion during the programme.

    What will I receive on completion?

    You receive a course completion certificate from Invensis Learning. No external credential is awarded, as this is a practical skills course rather than a certification programme.

    How is learning assessed during the training?

    There is no formal assessment. Instead, you apply Lean tools through practical exercises such as waste walks, value stream mapping, 5S assessment and OEE calculation, so you leave able to use the methods at work.

    Will I be able to apply Lean straight away?

    Yes. By the end you can run a waste walk, map a value stream, plan a 5S rollout, design a kanban pull system, calculate OEE and lead Kaizen improvements on your own production line.

    Does the completion certificate expire?

    No. The skills you learn do not expire and there is no renewal requirement. Lean tools remain immediately applicable to production improvement throughout your career.

    Course Content

    What topics does the course cover?

    The programme covers Lean foundations and the Toyota Production System, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    What practical exercises are included?

    You take part in a Gemba-based waste walk, value stream mapping practice, a 5S workplace assessment, OEE calculation, kanban quantity sizing and standard-work observation, so every tool is applied to realistic production scenarios.

    How long is the training?

    The course runs for one day (eight hours), or can be split into two half-days. It covers all six Lean modules with concept teaching, real manufacturing examples and hands-on exercises throughout.

    Can beginners follow the content?

    Yes. The course builds from first principles, so no prior Lean knowledge is needed. Content is paced for mixed groups, with practical exercises that help every participant apply the tools confidently.

    Is the course relevant to my industry?

    Yes. While rooted in manufacturing, the tools apply across pharma, medtech, precision engineering, machinery, food processing and operations generally. Corporate sessions can be tailored to your sector and processes.

    Enrollment

    How do I enrol in Lean Manufacturing Training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete the booking, and you will receive joining details, schedules and learning resources. Talk to a learning advisor if you need help choosing.

    What delivery formats are available?

    The course is available as online (live virtual) instructor-led training, classroom training and corporate on-site sessions, so you can pick the format that suits your schedule and team.

    When can I start?

    Public sessions run on a regular schedule, and corporate sessions are arranged around your team's availability. Contact us to see upcoming dates and reserve your place.

    Can you train my whole team on-site?

    Yes. We deliver on-site and live virtual corporate training for production teams across Switzerland, tailored to your plant and improvement goals. Ask about a group booking for your site.

    What is the cancellation or reschedule policy?

    Rescheduling and cancellation are handled per our published policy, and flexible options are available on selected plans. Reach out to our team for the details that apply to your booking.