Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Training Delivers on the Factory FloorA Toyota Production System Toolkit for Chile

    Lean Manufacturing Training in Chile is a practical, one-day skills programme that teaches production teams to identify and eliminate the eight wastes, improve flow and deliver more value to customers. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the course builds command of the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection. Across the day you work through value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, Total Productive Maintenance and OEE, standard work, quick changeover (SMED), Heijunka, Poka Yoke and Kaizen, applying each tool to realistic plant scenarios. There is no examination and no formal awarding body; this is a hands-on programme, and you leave with a course completion record from Invensis Learning. For engineers, supervisors and operations leaders in Chile's copper, lithium, salmon, food and forestry plants, the training turns everyday production problems into a clear waste-elimination method you can apply straight away.

    What Lean Manufacturing Training Delivers on the Factory FloorA Toyota Production System Toolkit for Chile

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Practical Payoff of Lean Skills at WorkValue You Can Measure on the Line

    Where Lean Skills Take You in ChileRoles, Sectors and Demand

    Lean Manufacturing training builds skills that are in demand across Chile's industrial base, from copper and lithium operations in the north to salmon, food, forestry and wine plants in the centre and south. As producers face lower ore grades, record export volumes and margin pressure, employers want engineers and managers who can eliminate waste and lift efficiency. Roles run from Continuous Improvement Analyst and Process Engineer to Production Manager, Continuous Improvement Lead and Operations Manager, and here is what the market is showing right now.

    What Is Driving Lean Demand Across Chilean Industry

    Lean manufacturing is a career-defining capability for operations professionals in Chile. Join teams that cut waste and connect the shop floor to results. Start your Lean journey today.

    Your Chile Lean Transformation

    Your Production Line, Before and After Lean

    A Change Your Team Can See

    Chile's manufacturers are separating teams that run on firefighting from those that run on a Lean system. Here is the shift this training helps you make on your own shop floor.

    Sources: Glassdoor, Indeed and Robert Half (Chile) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Chile is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Toolkit You Will Put to WorkShop-Floor Skills, Not Just Theory

    In Lean Manufacturing Training you will learn to apply the full Toyota Production System toolkit, from spotting the eight wastes to building flow, pull and continuous improvement. Each skill is practised on realistic plant scenarios so you can use it at work straight away.

    Identify and Remove the Eight Wastes

    Use the DOWNTIME framework and Gemba waste walks to spot defects, overproduction, waiting, unused talent, transport, inventory, motion and extra processing, then quantify and prioritise them for elimination.

    Map Value Streams End to End

    Build current-state and future-state value stream maps, calculate takt time, locate the bottleneck and target the flows where lead time and inventory are hiding.

    Organise Work with 5S and Visual Management

    Apply Sort, Set in order, Shine, Standardise and Sustain, and use Andon, production boards and floor markings so that normal and abnormal conditions are visible at a glance.

    Build Pull with Kanban and JIT

    Design pull systems, size kanban cards and supermarkets, and move from push scheduling to Just-in-Time production that limits work in progress and stops overproduction.

    Lift Reliability with TPM and OEE

    Apply Total Productive Maintenance and calculate OEE as Availability times Performance times Quality, interpret the six big losses and target world-class performance above 85%.

    Standardise, Change over Fast and Level Load

    Write standard work, cut changeover time with SMED, level volume and mix with Heijunka, mistake-proof with Poka Yoke, and drive daily Kaizen and A3 problem solving.

    Who Should TakeLean Manufacturing Training in Chile?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 345

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Chile combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Chile that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 345

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis for Lean Training in ChileTrusted by Teams Worldwide

    Invensis Learning delivers structured Lean Manufacturing training for individual professionals and organisations that want to build operational excellence and a genuine continuous improvement culture. Our programmes combine experienced trainers, flexible delivery formats, organised courseware and hands-on exercises drawn from the shop floor. Whether you enrol as an individual learner or plan corporate training for your team, you get a professional experience built around practical understanding, real-world application and measurable results.

    • Experienced trainers with real Lean and operational excellence expertise
    • Flexible formats: classroom, online (live virtual), onsite and blended
    • Hands-on waste walks, 5S, OEE and kanban exercises, not just slides
    • ISO 9001:2015 and ISO 27001:2022 certified training operation
    • Proven track record delivering corporate training worldwide
    • Dedicated learner support before, during and after training
    • Global network with local, time-zone-aligned support for Chile
    • Tailored group delivery mapped to your own products and lines

    500+

    Corporate Clients

    15+

    Years of Training Excellence

    24/7

    Learner Support

    50+

    Industries Served

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in ChileAll our classroom training is now available online at your convenience

    Lean Manufacturing in Chile

    Santiago, Provincia de Santiago, Región Metropolitana de Santiago, 8320000, Chile

    Lean Manufacturing in Chile

    Sheraton Santiago Hotel & Convention Center, Chile

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    Corporate Lean Training for TeamsBuilt for Your Chile Plant

    • Suitable for a single production team or a whole plant
    • Tailored to your own products, lines and value streams
    • Delivered onsite, live virtual, classroom or blended
    • Schedules built around shift patterns and availability
    • Experienced Lean and operational excellence trainers
    • Waste walks and exercises run on your real processes
    • Scalable across sites in Chile and abroad

    Industry-Aligned Organisations

    CodelcoCCUAgrosuperCMPCAraucoConcha Y Toro

    What Our Learners Say

    Freed Real Capacity on My Line

    "The waste walk and value stream mapping exercises changed how I see our line. Within a month I had cut changeover time on one machine and freed real capacity, using exactly the SMED steps we practised in the session."

    Matias Rojas

    Process Engineer

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    Practical 5S and Kaizen I Could Apply

    "The 5S and Kaizen content was very practical. Our workstation is safer and better organised, and my team now runs its own small improvements instead of waiting for engineering to fix everything."

    Camila Fuentes

    Production Supervisor

    0/0

    OEE and Pull Systems Finally Clicked

    "I finally understand how to calculate OEE properly and where our six big losses are. The kanban and pull section also made sense of why our inventory kept growing. Well-paced trainer and good exercises."

    Sebastian Morales

    Continuous Improvement Analyst

    0/0

    One Lean Language Across Our Plant

    "We ran the corporate session onsite for our production and maintenance teams. Everyone now shares one language for waste and flow, and our TPM routines have improved measurably across shifts. The tailoring to our own processes was excellent."

    Valentina Herrera

    Operations Manager, Food Manufacturing

    0/0

    Hands-On Training That Stuck

    "Invensis Learning delivered a focused, hands-on programme for our supervisors. The exercises used our real lines, and the follow-up support helped us sustain the standard work we introduced. A clear return for the team's time."

    Andres Contreras

    Plant Manager, Mining Services

    0/0



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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills course that teaches teams to eliminate waste, improve flow and deliver more value to customers. Rooted in the Toyota Production System, it covers the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM, standard work and Kaizen.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a practical, one-day skills course that teaches teams to eliminate waste, improve flow and deliver more value to customers. Rooted in the Toyota Production System, it covers the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM, standard work and Kaizen.

    Who should attend Lean Manufacturing Training in Chile?

    The training suits production and manufacturing managers, process and industrial engineers, operations supervisors, quality and maintenance professionals, and continuous improvement coordinators. It is valuable for anyone in Chile's mining, food, salmon, forestry or consumer goods plants who wants to apply Lean on the job.

    Is Lean Manufacturing Training worth it for my career?

    Yes. Lean skills are sought after across Chile as producers face lower ore grades, record exports and margin pressure. The training helps you move into roles such as Continuous Improvement Analyst, Production Manager and Continuous Improvement Lead, where employers value a proven waste-elimination method.

    Do I need prior Lean experience to attend?

    No. There are no prerequisites. The course introduces Lean and the Toyota Production System from first principles, so beginners and experienced production professionals can both benefit. Prior manufacturing or operations exposure is helpful but not required.

    What framework is the training based on?

    The training is based on the Toyota Production System (TPS), developed at Toyota by Taiichi Ohno and Shigeo Shingo, and the five Lean principles popularised in Lean Thinking. There is no separate governing body or standard exam for the course itself; it teaches an established, stable methodology.

    Pricing

    How much does Lean Manufacturing Training cost in Chile?

    Pricing varies by delivery mode, group size and schedule, so the fee is available on request. Contact a learning advisor for a current quote in Chilean pesos for public or corporate sessions.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, hands-on exercises, learning materials and templates, learner support, and a course completion record from Invensis Learning. Request a quote to confirm the inclusions for your chosen format.

    Do you offer corporate or group pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for production teams, plants and improvement groups. Ask about corporate pricing for a tailored quote for your team in Chile.

    In what currency is the training billed?

    Training for learners in Chile is quoted in Chilean pesos (CLP). Exact figures depend on the delivery mode and group size and are available on request from a learning advisor.

    Are payment or instalment options available?

    Yes. We accept major cards and bank transfers and offer instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Assessment

    Is there an exam for Lean Manufacturing Training?

    No. This is a non-certification course with no examination. Learning is reinforced through hands-on Lean tool exercises, waste identification activities and team discussion during the programme, rather than a formal test.

    Do I get a certificate after the training?

    You receive a course completion record from Invensis Learning after completing the programme. This is not a certification from an external awarding body, as Lean Manufacturing training has no formal credential; it confirms you completed the training.

    How is my learning assessed during the course?

    There is no formal assessment. Instead, you apply Lean tools throughout the day: running a waste walk, mapping a value stream, assessing 5S, calculating OEE and sizing kanban, so you practise each skill on realistic plant scenarios.

    Is this a certification course?

    No. Lean Manufacturing Training is a practical, non-certification skills programme. It builds a comprehensive Lean toolkit you can apply immediately, without an exam or an externally awarded certification.

    How long is the training and what is the format?

    The programme runs for one day (8 hours), and can also be delivered as two half-days. It combines concept explanation, real manufacturing examples and hands-on exercises, available in classroom, online (live virtual) and corporate onsite formats.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers Lean foundations and the Toyota Production System, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Kaizen culture.

    What Lean tools will I learn to use?

    You will learn to run waste walks, build value stream maps, implement 5S, design kanban pull systems, apply TPM and calculate OEE, write standard work, reduce changeover time with SMED, level production with Heijunka and lead Kaizen and A3 problem solving.

    Are there hands-on exercises?

    Yes. Hands-on exercises run throughout the day, including a Gemba-based waste walk, value stream data collection, a 5S assessment, an OEE calculation and a kanban quantity exercise, so you apply each tool to realistic production scenarios.

    What is OEE and will I learn to calculate it?

    OEE (Overall Equipment Effectiveness) measures equipment productivity as Availability times Performance times Quality. In the training you learn to calculate OEE, interpret the six big losses and understand why world-class performance sits at or above 85%.

    How does this differ from Lean Six Sigma training?

    Lean Manufacturing Training focuses on the practical manufacturing Lean toolkit: TPS, the eight wastes, VSM, 5S, kanban, JIT, TPM, OEE, SMED and Heijunka, in one day. Lean Six Sigma adds the Six Sigma DMAIC statistical method in a longer, more advanced programme.

    Enrollment

    How do I enrol in Lean Manufacturing Training in Chile?

    You can enrol through the Invensis Learning website. Choose your preferred format and schedule, complete payment, and you will receive access to session details and learning resources. Talk to a learning advisor if you need help choosing a batch.

    What training formats are available?

    The course is available in classroom, online (live virtual) instructor-led, and corporate onsite formats, so you can choose the option that fits your schedule and team. Corporate delivery can be blended across live virtual and onsite.

    Can I take the course online?

    Yes. The training is offered online as a live virtual, instructor-led session with the same exercises and trainer interaction as the classroom format. It is a practical, engaging option for professionals and teams across Chile.

    Can the training be delivered at our workplace?

    Yes. We deliver corporate onsite training at your plant or offices in Chile, tailored to your own products, lines and value streams. Waste walks and exercises can be run on your real processes. Contact us to arrange onsite delivery.

    What is the refund or reschedule policy?

    Rescheduling and refunds are handled per our published policy, and selected plans allow you to move to another batch. Reach out to our team for the details that apply to your enrolment before your session begins.