Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Fundamentals Training?A Practical Start to Operational Excellence

    The Lean Fundamentals Training in India is a one-day, non-certification course that gives professionals a practical grounding in Lean management: the discipline of maximising customer value while removing waste from everyday work. It is rooted in the Toyota Production System developed at Toyota Motor Corporation by Taiichi Ohno and Shigeo Shingo, and built around the five Lean principles codified by James Womack and Daniel Jones in Lean Thinking (1996). Across the day you learn to see the eight wastes (DOWNTIME), map how value flows, and apply core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen. Through waste-identification exercises and real case discussions, the training connects Lean thinking to your own manufacturing, IT, healthcare or service context. Suitable for team members, supervisors and managers alike, this programme builds the shared Lean vocabulary that improvement efforts across Indian organisations depend on. There is no exam; you finish with a course completion record from Invensis Learning and skills you can apply from the very next shift.

    What Is Lean Fundamentals Training?A Practical Start to Operational Excellence

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    Key Highlightsof the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the IndiaWho Can Enroll?

    What You Gain from Building Lean SkillsValue You Can Apply from Day One

    Where Lean Careers Grow in IndiaRoles and Sectors Hiring Lean Talent

    Lean thinking has moved well beyond the factory floor in India. As Make in India and PLI-backed capacity grows, and as GCCs, BPM firms, hospitals and banks push for process excellence, employers increasingly value people who can see waste and improve flow. Foundational Lean skills open a path from process associate and continuous improvement analyst roles through to process engineer, Lean specialist and, with experience, continuous improvement and operational excellence manager positions. Lean Fundamentals training is where many of these careers begin. Here is what the market is signalling right now.

    Market Pressures Driving Demand for Lean Skills in India

    Lean is more than a set of tools. It is a practical mindset that Indian employers now expect across teams. Build the skills to spot waste, improve flow and lead everyday improvement. Start your Lean journey today.

    Your India Lean Skills Transformation

    The Shift Lean Thinking Makes to Your Work

    Before and After a Day of Lean

    India's manufacturing and services sectors are chasing efficiency as Make in India, digital delivery and cost pressure reshape how work gets done. Employers increasingly separate people who can drive improvement from those who only keep things running. Here is which side of that line Lean skills put you on.

    Sources: SalaryExpert, 6figr, Glassdoor (India) 2026; IBEF, Make in India.

    Module 1: Introduction

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
    • Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculumof the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the India.

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    Lean Skills You Will Build in a DayFrom the Five Principles to Kaizen

    This section covers the skills you will learn in the Lean Fundamentals course. In a single day you move from the origins of Lean and the five principles through the eight wastes, the core tools and Kaizen, ending ready to apply Lean thinking in your own role.

    Apply the Five Lean Principles

    Learn to identify value from the customer's view, map the value stream, create flow, establish pull and seek perfection, so you can apply Lean thinking to any process in any industry.

    Spot the Eight Wastes (DOWNTIME)

    Recognise and classify Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing, plus Muda, Mura and Muri, through hands-on waste-identification exercises.

    Organise the Workplace with 5S

    Use Sort, Set in Order, Shine, Standardise and Sustain to create a clean, orderly and visual workplace that reveals problems and provides the foundation for flow and pull.

    Map Value and Run Pull with Kanban

    Read a simple current-state value stream map, understand push versus pull, and see how Kanban signals and standard work cap work in progress and smooth delivery.

    Drive Improvement with Kaizen and PDCA

    Apply the Plan-Do-Check-Act cycle, the Gemba walk and visual management to run small, continuous improvements and build a habit of everyday problem-solving.

    Apply Lean Across Your Industry

    See how Lean works in manufacturing, healthcare, financial services and IT, then plan a personal waste walk so you can start improving your own work straight away.

    Who Should TakeLean Fundamentals Training in India?

    Team Leaders

    Business Analysts

    Operations Managers

    Project Managers

    Manufacturing Engineers

    Production Supervisors

    Process Improvement Managers

    Quality Assurance Specialists

    Who Can Take This Certification Training

    Lean Fundamentals Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    INR 45130

    Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    INR 45130

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Fundamentals Training in IndiaExpert-Led, ISO-Certified Training

    Invensis Learning delivers structured Lean Fundamentals training for individual professionals and organisations that want to build a foundation in operational excellence. Our sessions combine experienced practitioner trainers, flexible delivery formats, organised courseware and learner-focused support. Whether you enrol as an individual or plan group training for your team, you gain a practical learning experience built around real-world application, hands-on exercises and skills you can use immediately at work. As a trusted Lean Fundamentals training company in India, Invensis Learning supports everyone from individual learners to entire teams.

    • Practitioner trainers with real Lean and operational excellence experience
    • Flexible formats: live online, classroom and onsite corporate delivery
    • Practical, exercise-led sessions with real manufacturing and service cases
    • ISO 9001:2015 quality-managed and ISO 27001:2022 information-secure delivery
    • Course completion record from Invensis Learning on finishing the programme
    • Dedicated learner support before, during and after the training
    • Trusted by professionals and teams across India and worldwide
    • Scalable corporate delivery that spreads Lean across whole sites and teams

    4

    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Locations in the IndiaAll our classroom training is now available online at your convenience

    Lean Fundamentals in India

    The Taj Mahal Palace, Koli Nagar, A Ward, Mumbai Zone 1, Mumbai City District, Maharashtra, India

    Lean Fundamentals in India

    The Oberoi, New Delhi, Oberoi Flyover, Chanakya Puri Tehsil, New Delhi, Delhi, 110503, India

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    Corporate Lean Fundamentals TrainingUpskill Whole Teams in a Day

    • Train entire departments or sites in one shared Lean language
    • Flexible onsite, live virtual, hybrid or blended delivery for teams
    • Role-based examples from manufacturing, IT, BFSI and services
    • Customised schedules aligned with shift and business availability
    • Progress tracking, assessments and learner feedback for groups
    • Dedicated coordination and support for group training programmes
    • Scalable delivery for teams across India and global locations

    Leading Organisations

    Tata MotorsMahindraBoschL&TGenpactWipro

    What Our Learners Say

    Lean Finally Made Practical Sense

    "The waste-identification exercises made Lean click for me. Within a week I had run a 5S at my workstation and cut the time we spent hunting for tools. The trainer used real factory examples I could relate to."

    Amit Deshpande

    Manufacturing Engineer

    0/0

    Works for Back-Office Processes Too

    "As someone in a shared services team, I was not sure Lean applied to office work. It absolutely does. Mapping our process and spotting the waiting and rework waste changed how our whole queue is managed."

    Sneha Iyer

    Operations Executive, BPM

    0/0

    Great Foundation Before Further Study

    "A clear, well-paced introduction to the eight wastes, 5S and Kaizen. I now have the vocabulary to take part in our improvement projects with confidence, and a good base before moving on to a Yellow Belt."

    Rahul Verma

    Quality Analyst, Pharmaceuticals

    0/0

    The Right First Step for Our Lean Rollout

    "We trained two shifts of supervisors in a single day. Everyone now speaks the same Lean language, which made our subsequent Kaizen events far smoother. The onsite delivery fit around our production schedule."

    Deepak Nair

    Plant Operations Head, Automotive

    0/0

    Consistent, Practical Training for Our Teams

    "Invensis Learning delivered a tailored session for our delivery teams across two locations. The practical exercises and industry examples meant people applied the ideas immediately. Coordination and support were excellent."

    Meera Krishnan

    L&D Manager, IT Services

    0/0



    Trustpilot

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    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    We also deliver Lean Fundamentals Training across multiple cities

    Invensis Learning delivers industry-leading Lean Fundamentals training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    The Lean Fundamentals Training is a one-day, non-certification course that gives you a practical grounding in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    General

    What is the Lean Fundamentals Training?

    The Lean Fundamentals Training is a one-day, non-certification course that gives you a practical grounding in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    Who should attend Lean Fundamentals training in India?

    It suits all employees, team members, supervisors, managers and professionals across every industry and function. It is especially valuable as the entry point for teams beginning a Lean or operational excellence programme, and as a foundation before Kaizen, Value Stream Mapping or Lean Six Sigma Yellow Belt training.

    Is the Lean Fundamentals course worth it for my career?

    Yes. Lean skills are in demand across Indian manufacturing, GCCs, BPM, healthcare and services as employers chase efficiency under Make in India and cost pressure. The course gives you the vocabulary and tools to contribute to improvement work and to progress towards continuous improvement and operational excellence roles.

    Do I need prior Lean or manufacturing experience?

    No. There are no prerequisites. The course introduces every Lean principle and tool from first principles, so it is open to complete beginners as well as professionals from non-manufacturing backgrounds such as IT, finance, healthcare and customer service.

    Which framework is the Lean Fundamentals training based on?

    It is grounded in Lean management as developed in the Toyota Production System by Taiichi Ohno and Shigeo Shingo, and in the five Lean principles set out by James Womack and Daniel Jones in Lean Thinking (1996). There is no single awarding body for the training itself.

    Pricing

    How much does Lean Fundamentals training cost in India?

    Fees vary by delivery mode (live online, classroom or corporate onsite), group size and schedule, so pricing is available on request. Corporate and group rates apply when training a team. Contact a learning advisor for a quote tailored to your needs.

    What is included in the Lean course fee?

    The fee typically includes instructor-led training across all Lean Fundamentals modules, courseware and learning resources, hands-on waste-identification and 5S exercises, learner support, and a course completion record from Invensis Learning. Ask us for the exact inclusions for your chosen format.

    Do you offer corporate or group discounts?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for teams, departments and whole sites. It is a cost-effective way to build a shared Lean foundation across your organisation. Request a group quote for your team.

    Are there payment or instalment options available?

    We accept major cards and bank transfers, and instalment options are available on selected plans. Speak with a learning advisor to choose the option that best suits you or your organisation.

    Is there a reschedule or money-back option?

    Selected plans include flexible reschedule options and a money-back guarantee. Refunds and cancellations are handled per our published policy. Reach out to our team for the details that apply to your enrolment.

    Assessment

    Is there an exam in the Lean Fundamentals course?

    No. This is a non-certification course with no exam. Instead, learning is reinforced through waste-identification exercises, case study discussions and team activities during the day, so you apply the concepts to realistic scenarios as you go.

    How is my learning assessed during the training?

    There is no formal assessment. You practise throughout the day with hands-on exercises, such as classifying activities into the eight wastes, reading a simple value stream map and running a 5S workplace assessment, which let you check your understanding as you learn.

    What do I receive after completing the course?

    You receive a course completion record from Invensis Learning. This is a training completion record, not a certification or credential from an external body, and it confirms you have completed the one-day Lean Fundamentals programme.

    How long is the Lean Fundamentals training?

    The programme runs for one day (eight hours), covering Lean origins and the Toyota Production System, the five principles, the eight wastes, the core tools, Kaizen and PDCA, and cross-industry application. It can also be delivered as two extended half-days totalling eight hours.

    Does the completion record expire or need renewal?

    No. The awareness knowledge and skills you gain do not expire, and there is no renewal to maintain. The Lean thinking and tools remain immediately applicable in your work with no ongoing requirement.

    Course Content

    What topics are covered in the Lean Fundamentals training?

    The course covers the origins of Lean and the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), core tools including 5S, Value Stream Mapping, Kanban and standard work, Kaizen and the PDCA cycle, and how Lean applies across manufacturing, healthcare, financial services and IT.

    Which Lean tools will I learn to use?

    You are introduced to 5S workplace organisation, Value Stream Mapping, pull systems and Kanban, standard work, visual management, the Gemba walk and the PDCA improvement cycle, with examples from both manufacturing and service environments.

    What are the eight wastes of Lean?

    The eight wastes are remembered by the acronym DOWNTIME: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. The course also covers Muda, Mura and Muri, and you practise spotting each in realistic scenarios.

    Are there hands-on exercises in the course?

    Yes. The day includes a waste-identification exercise, a value stream mapping data exercise and a 5S workplace assessment, along with case study discussions, so you practise applying Lean tools rather than only hearing about them.

    Is the course relevant beyond manufacturing?

    Yes. Wherever processes exist, Lean applies. The course uses examples from healthcare, financial services, back-office administration and IT alongside manufacturing, so professionals from any sector can apply the principles to their own work.

    Enrollment

    How do I enrol in the Lean Fundamentals course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and learning resources. Talk to a learning advisor if you would like help choosing the right option.

    What training formats are available?

    The training is available as online (live virtual) instructor-led sessions, in-person classroom training and corporate onsite delivery for teams. You can pick the format that best fits your schedule and learning preference.

    Can my whole team be trained together?

    Yes. Corporate group training lets you train a department, shift or entire site together, building one shared Lean language at once. Delivery can be onsite, live virtual, hybrid or blended, with schedules aligned to your operations. Ask about corporate pricing.

    How soon can I start the Lean Fundamentals training?

    Public sessions run on a regular schedule, and corporate sessions can be arranged around your team's availability. View upcoming schedules or contact a learning advisor to find the next batch that suits you.

    What is the next step after Lean Fundamentals?

    Lean Fundamentals is the ideal entry point for deeper learning such as Lean Manufacturing, Value Stream Mapping, Kaizen, Poka Yoke, 7 QC Tools and Lean Six Sigma Yellow Belt training, all available through Invensis Learning.