Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing?A Practical Path to Operational Excellence in Namibia

    Lean Manufacturing Training in Namibia is a one-day, non-certification skills programme that teaches you how to identify and eliminate waste across a production system so that every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed at Toyota by Taiichi Ohno and Shigeo Shingo, the training covers the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems, TPM and Kaizen. The programme suits production managers, manufacturing and industrial engineers, operations supervisors, quality professionals and Lean coordinators working in Namibia's meat and fish processing, food and beverage, and mineral beneficiation plants. As the Growth at Home strategy pushes local value addition, employers increasingly need people who can raise output without raising cost. Delivered in live virtual, classroom and on-site formats, the training moves you from Lean theory to shop-floor application, with hands-on waste identification, VSM and OEE exercises throughout. Start building world-class manufacturing capability with Invensis Learning.

    What Is Lean Manufacturing?A Practical Path to Operational Excellence in Namibia

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from the TrainingSkills You Can Apply on the Shop Floor

    Where Lean Skills Take You in NamibiaRoles, Sectors and Demand

    Lean skills, developed through practical Lean Manufacturing training, are increasingly sought across Namibia's manufacturing base, from meat and fish processing to food, beverage and mineral beneficiation. As the Growth at Home strategy pushes local value addition and employers battle a shortage of engineering and manufacturing talent, professionals who can cut waste and raise output stand out. Demand runs from production supervisor and Lean coordinator through to production manager and operations manager, and here is what the market is showing.

    Market Pressures Driving Lean Demand in Namibia

    Lean Manufacturing is more than a toolkit. It is how Namibian factories compete on cost, quality and speed. Build the skills to lead that change and start your training today.

    Your Namibia Lean Transformation

    From Firefighting Today to Flow Tomorrow

    Your Lean Transformation in Namibia

    Namibia's manufacturers are under pressure to add more value locally while controlling cost. Lean-capable teams are what separate plants that improve from those that stand still. Here is the shift this training delivers.

    Sources: PayScale, Mywage/WageIndicator (Namibia) 2026; Ministry of Industrialisation and Trade.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Namibia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterA Complete Shop-Floor Toolkit

    This programme builds practical, job-ready skills grounded in the Toyota Production System. By the end you can run a waste walk, map a value stream, implement 5S, design a kanban system, calculate OEE and lead Kaizen improvements at work.

    Apply the Five Lean Principles

    Define value, map the value stream, create flow, establish pull and pursue perfection, using the Toyota Production System as your foundation for waste elimination.

    Identify and Eliminate the Eight Wastes

    Use the DOWNTIME framework to spot defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing, then act to remove them.

    Map Value Streams End to End

    Build current-state and future-state value stream maps, calculate takt time, locate the bottleneck and plan Kaizen improvements from what the map reveals.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use visual management so that normal and abnormal conditions are immediately visible to everyone.

    Design Pull Systems and Measure OEE

    Set up kanban and Just-in-Time flow, size supermarkets, and calculate Overall Equipment Effectiveness to target the six big losses through Total Productive Maintenance.

    Lead Standard Work, SMED and Kaizen

    Write standard work, cut changeover time with SMED, level production with Heijunka, and drive a continuous improvement culture across the shop floor.

    Who Should TakeLean Manufacturing Training in Namibia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    NAD 5780

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Namibia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Namibia that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    NAD 5780

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in NamibiaExpert-Led and Locally Relevant

    As a trusted Lean Manufacturing training company in Namibia, Invensis Learning delivers practical, instructor-led Lean and operational excellence training for professionals and organisations across Namibia and worldwide. Our trainers are experienced practitioners who teach with real manufacturing examples, hands-on exercises and case discussions, not slides alone. Whether you enrol as an individual or arrange corporate training for a production team, you get flexible delivery, structured courseware and learner support before, during and after the programme, backed by ISO-certified quality and information-security systems.

    • Experienced trainers with real manufacturing and operational excellence expertise
    • Live virtual, classroom and on-site delivery to fit your schedule
    • Hands-on waste walk, VSM, 5S and OEE exercises, not theory alone
    • Tailored corporate training built around your own production scenarios
    • ISO 9001:2015 quality and ISO 27001:2022 information security certified
    • Structured courseware, templates and post-training learner support
    • Global training provider with regional support across Namibia
    • Competitive pricing for individual and group enrolments

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in NamibiaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Namibia

    Hilton Windhoek, Rev. Michael Scott Street, Windhoek Central, Windhoek, Khomas Region, 10005, Namibia

    Lean Manufacturing in Namibia

    Avani Windhoek Hotel & Casino, 129, Independence Avenue, Windhoek Central, Windhoek, Khomas Region, 10005, Namibia

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    Corporate Lean TrainingUpskill Your Whole Production Floor

    • Tailored curriculum built around your own plant and processes
    • On-site, live virtual or blended delivery across Namibia
    • Schedules aligned to shift patterns and production availability
    • Role-based exercises for operators, supervisors and engineers
    • Consistent 5S and continuous improvement practice across sites
    • Dedicated coordination and progress tracking for your team

    Trusted by Manufacturers

    Namibia BreweriesMeatcoNamib MillsNamib Poultry IndustriesHangana SeafoodNamibia Dairies

    What Our Learners Say

    I Now See Waste I Used to Walk Past

    "The waste walk and value stream mapping exercises changed how I look at our line. Within a week I had cut two steps of unnecessary movement and freed up floor space using 5S."

    Tangeni Shipanga

    Production Supervisor, Food Processing

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    Practical Tools I Applied Straight Away

    "The OEE and SMED sessions were exactly what I needed. Calculating our real availability and performance losses gave me a clear list of what to fix on the packaging line first."

    Selma Amupolo

    Manufacturing Engineer, Beverage

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    Made Pull Systems Finally Click

    "A clear, hands-on introduction to Lean with real manufacturing examples. The kanban and pull system content helped me understand why our inventory kept building up between steps."

    Petrus Nghipandulwa

    Quality Officer, Meat Processing

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    Aligned Our Whole Plant on Lean

    "We ran this on-site for a cross-functional team and it gave everyone a shared Lean vocabulary. Our supervisors and maintenance staff now talk about the same wastes and the same 5S standards."

    Johanna Kandjii

    Operations Manager, Fish Processing

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    Tailored, Relevant and Worth It

    "The trainer tailored the exercises to our milling operation, which made the value stream mapping immediately relevant. Strong content, well organised, and a real return for the team's time."

    Erastus Haufiku

    Plant Manager, Grain Milling

    0/0



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    Locations Worldwide

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    Frequently Asked QuestionsHere's everything you may ask...

    The Lean Manufacturing training is a one-day skills course that teaches you to identify and eliminate waste across a production system so every step adds value. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen.

    General

    What is the Lean Manufacturing training?

    The Lean Manufacturing training is a one-day skills course that teaches you to identify and eliminate waste across a production system so every step adds value. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen.

    Who should attend this Lean course in Namibia?

    The course suits production and manufacturing managers, industrial and manufacturing engineers, operations supervisors, quality professionals, maintenance managers and Lean coordinators. It is ideal for anyone in Namibia's processing, food, beverage or beneficiation plants who wants to improve flow and cut waste.

    Is Lean Manufacturing training worth it for Namibian professionals?

    Yes. With the Growth at Home strategy pushing local value addition and a shortage of engineering and manufacturing talent, professionals who can raise output and cut cost are in demand. The practical skills apply from day one across meat, fish, food, beverage and mineral processing.

    Do I need prior Lean experience to join?

    No. The course has no prerequisites and introduces Lean from first principles. Prior manufacturing or production experience is helpful but not required, and the training is suitable for beginners as well as experienced practitioners.

    What is the Toyota Production System that Lean is based on?

    The Toyota Production System (TPS) is the production philosophy developed at Toyota by Taiichi Ohno and Shigeo Shingo. Its two pillars are Just-in-Time and Jidoka (built-in quality). Lean Manufacturing applies TPS thinking and tools to eliminate waste and create flow.

    Pricing

    How much does Lean Manufacturing training cost in Namibia?

    Pricing varies by delivery format, group size and whether you enrol as an individual or a corporate team, so the fee is available on request. Contact a learning advisor for a quote tailored to your needs.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, structured courseware, hands-on exercises, templates and learner support, plus a course completion record from Invensis Learning. Ask us for the full inclusions for your chosen format.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with schedules and pricing tailored to your team size and site. It is a cost-effective way to train a whole production floor together. Request a group quote for your organisation.

    What payment options are available?

    We accept major cards and bank transfers, and offer flexible options on selected plans. Speak with a learning advisor to choose the arrangement that best suits an individual enrolment or a corporate booking.

    Is there an extra fee for on-site corporate training?

    On-site training is quoted per engagement and depends on team size, location within Namibia and any customisation of the content. Contact us with your requirements and we will prepare a tailored proposal.

    Assessment

    Is there an exam for the Lean Manufacturing course?

    No. This is a non-certification skills course with no examination. Learning is reinforced through hands-on tool exercises, waste-identification activities, manufacturing case examples and team discussion throughout the day.

    Do I receive a certificate after the training?

    You receive a course completion record from Invensis Learning after completing the one-day programme. No external credential is awarded, as this is a practical skills course rather than a certification.

    How is my learning assessed during the course?

    There is no formal assessment. You apply Lean tools through practical exercises such as a waste walk, value stream mapping, a 5S assessment, OEE calculation and kanban sizing, applying each to realistic production scenarios during the session.

    Is Lean Manufacturing a certification?

    No. Lean Manufacturing is a methodology, not a certification, and this course is skills training with no governing body or exam. It builds a complete, practical toolkit you can use immediately on the shop floor.

    What will I be able to do after completing the training?

    You will be able to identify and classify the eight wastes, read and build a value stream map, implement 5S, design a kanban pull system, calculate OEE, write standard work, apply SMED and lead Kaizen improvements in your workplace.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers Lean foundations and TPS, the five principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    What Lean tools will I learn to use?

    You will learn to apply value stream mapping, 5S, kanban, takt time, OEE, standard work, SMED quick changeover, Heijunka and Kaizen, along with structured waste identification through Gemba-based waste walks.

    How long is the Lean Manufacturing training?

    The programme is delivered in one full day of eight hours, or as two half-days totalling the same eight hours. It covers all six modules with concept explanations, case examples and hands-on exercises throughout.

    Are there hands-on exercises in the course?

    Yes. Hands-on activities run throughout the day, including a waste-identification exercise, value stream data collection, a 5S assessment, an OEE calculation and a kanban quantity exercise, so you apply each tool as you learn it.

    Is the course relevant to non-manufacturing operations?

    Yes. While the focus is manufacturing, many Lean tools such as 5S, Kaizen, value stream mapping and waste elimination apply to logistics, healthcare operations and service delivery, so professionals from those environments also benefit.

    Enrollment

    How do I enrol in the Lean Manufacturing course in Namibia?

    You can enrol through the Invensis Learning website or by contacting a learning advisor. Choose your preferred format, confirm your booking and you will receive schedule details, courseware and learning resources. Talk to an advisor to get started.

    What training formats are available?

    The course is available online (live virtual) instructor-led, in-person classroom, and corporate on-site for teams. You can choose the format that best fits your schedule and whether you are enrolling as an individual or a group.

    Can a beginner take this course?

    Yes. There are no prerequisites and the training introduces Lean from first principles, so beginners can follow it comfortably while experienced professionals still gain a structured, complete toolkit.

    Can I reschedule my enrolment to another batch?

    Yes. Rescheduling is available on request, subject to our booking policy and seat availability in upcoming batches. Contact our support team and we will help you move to a date that works for you.

    How soon can I start the training?

    New batches run regularly across live virtual and classroom formats, and corporate on-site sessions are scheduled to suit your team. See upcoming schedules or talk to an advisor to find the earliest available start date.