Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing and Why It Matters in SingaporeYour Route to Waste-Free Production

    Lean Manufacturing Training in Singapore is a practical, one-day programme that teaches you to identify and remove waste from any production system, so every step adds value from the customer's point of view. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo at Toyota, it builds fluency in the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and Kaizen. The course suits production and manufacturing managers, manufacturing and industrial engineers, operations supervisors, quality and maintenance professionals, and continuous improvement coordinators. You leave able to run a waste walk, map a value stream, implement 5S, design a Kanban pull system, calculate OEE and lead shop-floor improvement, whether or not you have used Lean tools before. Singapore's factories are competing on productivity, not low cost, which makes waste elimination a core capability. This training gives your team a shared Lean language and a toolkit you can apply the next day. Start building world-class operations skills with Invensis Learning.

    What Is Lean Manufacturing and Why It Matters in SingaporeYour Route to Waste-Free Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why These Lean Skills Are Worth Your TimePractical Gains on the Shop Floor

    Where Lean Skills Take You in SingaporeIn-Demand Roles and Sectors

    Lean skills open a clear path across Singapore's advanced manufacturing sector, from shop-floor improvement roles up to operations and plant leadership. As the sector pushes towards its Manufacturing 2030 productivity targets and adopts Industry 4.0, employers in semiconductor, precision engineering, aerospace and biomedical manufacturing actively seek people who can cut waste and lift output, the very capabilities that Lean Manufacturing training builds. Here is what the Singapore market is telling us right now.

    The Pressures Making Lean Skills Essential in Singapore

    Lean is the skill set behind every productivity gain on the modern shop floor. Join professionals across Singapore's factories who turn waste into flow and lead improvement where it counts. Start your Lean journey today.

    Your Singapore Operations Transformation

    From Reactive Firefighting to Lean Operations

    The Shift This Training Delivers

    Singapore's manufacturers are competing on efficiency, not cost, and they separate people who can drive Lean improvement from those who cannot. Here is which side of that line this training puts you on.

    Sources: PayScale, ERI (Singapore) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Singapore is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Be Able to ApplyHands-On Capability, Not Theory

    This Lean Manufacturing course gives you a complete, hands-on toolkit. You practise waste identification, value stream mapping, 5S, pull systems, OEE calculation and Kaizen on realistic production scenarios, so you leave ready to run improvements at work, not just recite theory.

    Identify and Eliminate the Eight Wastes

    Recognise, classify and quantify the eight wastes (DOWNTIME) through Gemba observation and waste walks, then prioritise which losses to attack first for the biggest return.

    Map Value Streams End to End

    Build current-state and future-state value stream maps, calculate takt time and lead time, locate the bottleneck, and target improvement points with Kaizen bursts.

    Implement 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and set up Andon, production boards and floor markings so abnormalities become visible at a glance.

    Design Pull Systems, Kanban and JIT

    Move from push to pull, size supermarkets, calculate Kanban quantities, and apply Just-in-Time thinking to stop overproduction and control work-in-progress.

    Apply TPM and Calculate OEE

    Use Total Productive Maintenance to improve equipment reliability, and calculate OEE as Availability times Performance times Quality to tackle the six big losses.

    Run Standard Work, SMED and Kaizen

    Document standard work, cut changeover time with SMED, level production with Heijunka, and lead daily and event-based Kaizen to sustain a Lean culture.

    Who Should TakeLean Manufacturing Training in Singapore?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    SGD 510

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Singapore combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Singapore that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    SGD 510

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in SingaporeTrusted by Manufacturing Teams

    As a trusted Lean Manufacturing training company in Singapore, Invensis Learning delivers practical, instructor-led Lean training for professionals and organisations that want to build real operational excellence capability. Our programmes combine experienced trainers, hands-on exercises, organised courseware and learner-focused support. As an ISO 9001:2015 and ISO 27001:2022 certified provider working with learners across more than 100 countries, we bring consistent, high-quality delivery to every session. Whether you enrol as an individual or plan group training for a production team, we focus on skills you can apply on the shop floor.

    • Experienced trainers with real Lean and operational excellence practice
    • Flexible formats for individuals, teams and corporate groups
    • Hands-on exercises on realistic manufacturing scenarios, not slides alone
    • Structured courseware covering the full Lean toolkit in one day
    • Content that can be customised to your plant and processes
    • Dedicated learner support before, during and after training
    • Scalable delivery for local, regional and global teams
    • Course completion certificate from Invensis Learning on finishing

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in SingaporeAll our classroom training is now available online at your convenience

    Lean Manufacturing in Singapore

    Marina Bay Sands Singapore, 10 Bayfront Ave, Singapore 018956

    Lean Manufacturing in Singapore

    The Ritz-Carlton, Millenia Singapore, Marina Bay 7, Raffles Ave., Singapore 039799

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    Corporate Lean TrainingFor Your Singapore Workforce

    • Suitable for small, medium and large production teams
    • Customised schedules based on shift and team availability
    • Delivery through onsite, live virtual, hybrid or blended formats
    • Trainers with hands-on manufacturing and improvement expertise
    • Waste and 5S exercises applied to your own production environment
    • Dedicated coordination and support for group programmes
    • Scalable delivery for teams across Singapore and global sites

    Leading Manufacturers

    MicronGlobalFoundriesInfineonSTMicroelectronicsApplied MaterialsRockwell Automation

    What Our Learners Say

    I Could Apply It the Next Week

    "The waste walk and value stream mapping exercises changed how I look at my line. Within a fortnight I had cut two stages of unnecessary movement and shortened changeover on my main press."

    Wei Ming Tan

    Manufacturing Engineer

    0/0

    Practical and Easy to Follow

    "As a shift supervisor I finally understand how 5S and visual management fit together. The trainer used real factory examples, so it never felt abstract. My team took to the Andon board straight away."

    Nurul Aisyah

    Production Supervisor

    0/0

    Clear on OEE and Pull Systems

    "The OEE and Kanban sessions were the highlight for me. I now know how to calculate OEE properly and size a pull system, which I had struggled with before. Good hands-on practice throughout."

    Ravi Kumar

    Continuous Improvement Executive

    0/0

    Great Fit for Our Operations Team

    "We ran this as an onsite programme for our operations team. Having engineers, supervisors and operators share one Lean language has made our Kaizen events far more productive. The customisation to our processes was excellent."

    Serene Loh

    Operations Manager, Semiconductor Manufacturing

    0/0

    Training That Reached the Floor

    "As an L&D lead I needed training that translated into shop-floor results, not just certificates. The team came back able to run waste walks and standard work reviews on their own. Delivery and coordination were smooth from start to finish."

    Daniel Ong

    L&D Lead, Precision Engineering

    0/0



    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing training is a practical, one-day programme that teaches you to identify and eliminate waste from production systems so every step adds value for the customer. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM, standard work and Kaizen.

    General

    What is Lean Manufacturing training?

    Lean Manufacturing training is a practical, one-day programme that teaches you to identify and eliminate waste from production systems so every step adds value for the customer. It covers the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM, standard work and Kaizen.

    Who should attend this Lean Manufacturing course in Singapore?

    It suits production and manufacturing managers, manufacturing and industrial engineers, operations supervisors, team leaders, quality and maintenance professionals, and continuous improvement coordinators. Anyone working in or responsible for a production operation in Singapore will benefit.

    Is learning Lean Manufacturing worth it in Singapore?

    Yes. Singapore competes on productivity rather than cost, so employers across semiconductor, precision engineering, aerospace and biomedical manufacturing actively seek people who can cut waste and lift output. Lean skills map directly to improvement and operations roles.

    Do I need prior Lean experience to join?

    No. The course introduces Lean principles and tools from first principles, so no prior Lean knowledge is required. Some manufacturing or production experience is helpful but not essential, and the training is open to all.

    How long is the Lean Manufacturing training?

    The programme runs for one day, or eight hours in total, covering Lean foundations through the eight wastes, value stream mapping, 5S, pull systems, JIT, TPM, OEE, standard work, SMED, Heijunka and building a Lean culture, with hands-on exercises throughout.

    Pricing

    How much does Lean Manufacturing training in Singapore cost?

    Pricing varies by delivery format, group size and whether the session is public or corporate. For current fees and available dates in Singapore, request a quote and a learning advisor will share options that suit you.

    What is included in the course fee?

    The fee typically includes instructor-led delivery of all six Lean modules, structured courseware, hands-on Lean tool exercises, manufacturing case examples, learner support and a course completion certificate from Invensis Learning. Ask a learning advisor for the full inclusions.

    Do you offer group or corporate pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for production teams, engineering groups and cross-functional Lean teams. Contact us for a tailored group quote.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the payment option that works best for you.

    Are there any hidden fees?

    No. Your quoted fee covers the training, courseware and exercises for the programme you select. Any optional add-ons are shown up front, so there are no surprises. Request a quote to see the full breakdown.

    Assessment

    Will I receive a certificate after the training?

    Yes. On completing the one-day programme you receive a course completion certificate from Invensis Learning, recognising that you have finished the Lean Manufacturing training and covered the full toolkit.

    How is my learning checked during the course?

    There is no formal test. Instead, learning is reinforced through hands-on Lean tool exercises, waste identification activities, OEE and Kanban calculations, and team discussion, so you apply each concept to realistic production scenarios during the day.

    Is any external credential or licence awarded?

    No external credential or licence is awarded, as this is a practical skills course. You gain a comprehensive Lean toolkit that is immediately usable at work, plus a course completion certificate from Invensis Learning.

    Are the skills recognised by Singapore employers?

    Yes. Lean is a standard operational excellence discipline across Singapore's advanced manufacturing sector. The tools you learn, from 5S and value stream mapping to OEE and Kaizen, are used daily in semiconductor, precision engineering and aerospace plants.

    How do the hands-on exercises work?

    You practise Lean tools on realistic manufacturing scenarios, including a Gemba-based waste walk, value stream data collection, a 5S assessment, an OEE calculation and Kanban sizing. This applied practice helps you use the tools confidently back at work.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and Kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    Which Lean tools will I learn to use?

    You learn to run a waste walk, map current and future-state value streams, implement 5S, design a Kanban pull system, calculate OEE, document standard work, apply SMED quick changeover and lead Kaizen improvement activities.

    Does the course cover the Toyota Production System?

    Yes. The programme is grounded in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, including its two pillars of Just-in-Time and Jidoka, and explains how these evolved into Lean manufacturing practised worldwide today.

    Are 5S, Kanban and OEE all included?

    Yes. 5S and visual management, pull systems with Kanban, and OEE under Total Productive Maintenance are core modules of the course, each supported by hands-on exercises so you can apply them on your own line.

    What learning materials do I receive?

    You receive structured courseware covering all six Lean modules, worked manufacturing case examples, and exercise templates for waste identification, value stream mapping, 5S assessment and OEE calculation to support your learning and later use at work.

    Enrollment

    How do I enrol in the Lean Manufacturing training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and joining details. To see upcoming batches, request a quote or talk to a learning advisor.

    What delivery formats are available in Singapore?

    The training is available as in-person classroom sessions, online (live virtual) instructor-led training, and corporate onsite programmes for teams. Choose the format that fits your schedule and location in Singapore.

    Can my whole team be trained together?

    Yes. Corporate group training lets you train a production team, engineering group or cross-functional Lean team together, with content customised to your plant. Training as a group builds a shared Lean language and makes improvement work faster. Ask about group pricing.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule or transfer to another batch on selected plans. Contact our support team and they will help you arrange a suitable date.

    How soon can I start?

    We run regular public sessions and can arrange corporate dates around your team's availability. Speak to a learning advisor to see the next available batches in Singapore and secure your place.