Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Fundamentals Training?Your Introduction to Waste-Free Working

    The Lean Fundamentals Training course is an introductory programme that teaches the principles, tools and mindset of Lean management so you can identify waste and improve the way work flows. Delivered in Ireland in live virtual, classroom and onsite formats, this Lean Fundamentals training in Ireland gives professionals across pharma, medtech, food, technology and services a shared, practical grounding in continuous improvement. Rooted in the Toyota Production System (TPS) developed at Toyota by Taiichi Ohno and Shigeo Shingo, the course covers the five Lean principles set out by Womack and Jones in Lean Thinking (1996): identify value, map the value stream, create flow, establish pull and seek perfection. You learn to recognise the eight wastes (DOWNTIME) and apply foundational tools including 5S, value stream mapping, Kanban, standard work and Kaizen. With no prerequisites and hands-on waste-spotting exercises throughout, the course suits everyone from front-line team members to managers leading improvement. Start building Lean capability with Invensis Learning.

    What Is Lean Fundamentals Training?Your Introduction to Waste-Free Working

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    Key Highlightsof the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the IrelandWho Can Enroll?

    What You Gain from This Lean TrainingPractical Value from Day One

    Where Lean Skills Take Your Career in IrelandRoles, Sectors and Demand

    Lean skills are in strong demand across Ireland's manufacturing and services economy, where pharma, medtech, food and technology employers run on efficiency and continuous improvement. The grounding you gain from Lean Fundamentals training helps you contribute to the waste reduction, flow and quality work these organisations depend on. Roles range from Continuous Improvement Engineer and Lean Specialist to Operational Excellence Manager, with demand across Cork, Galway, Dublin and Limerick. Here is what the Irish market is telling us right now.

    Why Irish Employers Are Investing in Lean Skills

    Lean Fundamentals training gives you and your team the practical skills Irish employers are hiring for. Build your continuous improvement foundation today.

    Your Ireland Lean Journey

    Where You Stand Today

    How Lean Skills Change Your Work

    Ireland's manufacturing and services base runs on efficiency, and employers increasingly value people who can cut waste and improve flow. Here is what building a Lean foundation changes.

    Sources: Morgan McKinley, SalaryExpert, PayScale (Ireland) 2026.

    Module 1: Introduction

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
    • Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculumof the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the Ireland.

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    The Lean Skills You Will BuildTools You Can Use at Work

    This Lean Fundamentals course builds the practical skills to see waste, understand the five Lean principles and apply core Lean tools in any workplace. By the end, you can run a basic waste walk, use tools like 5S and Kanban, and support continuous improvement with the PDCA cycle.

    See the Eight Wastes (DOWNTIME)

    Recognise and classify the eight wastes: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing, so you can target the biggest opportunities in your own work area.

    Apply the Five Lean Principles

    Use identify value, map the value stream, create flow, establish pull and seek perfection as a structured way to think about and improve any process, from a factory line to an office workflow.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain to create a clean, organised and efficient workplace that makes problems visible and supports safe, consistent work.

    Map Value Streams to Expose Waste

    Read and interpret a simple value stream map, separating value-adding steps from waste and delay, and understand how mapping guides where to focus improvement effort.

    Build Flow with Pull and Kanban

    Understand push versus pull, and how Kanban signals control work and cap work-in-progress to smooth flow and prevent overproduction in both manufacturing and service settings.

    Drive Improvement with Kaizen and PDCA

    Use the Kaizen mindset and the Plan-Do-Check-Act cycle to structure small, continuous improvements and sustain gains through standard work and visual management.

    Who Should TakeLean Fundamentals Training in Ireland?

    Team Leaders

    Business Analysts

    Operations Managers

    Project Managers

    Manufacturing Engineers

    Production Supervisors

    Process Improvement Managers

    Quality Assurance Specialists

    Who Can Take This Certification Training

    Lean Fundamentals Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    EUR 430

    Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    EUR 430

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis LearningFor Lean Fundamentals Training in Ireland

    As a trusted Lean Fundamentals training company in Ireland, Invensis Learning delivers practical Lean Fundamentals training for professionals and organisations that want to build continuous improvement capability. Our sessions combine experienced trainers, hands-on exercises and structured courseware, so learning transfers straight to the workplace. As an ISO 9001:2015 certified provider, we offer flexible live virtual, classroom and onsite delivery across Ireland, with dedicated support before, during and after training. Whether you enrol as an individual or train a whole team, you get a professional experience built around real-world application.

    • Experienced trainers with real Lean and continuous improvement expertise
    • Practical, exercise-led sessions focused on workplace application
    • Flexible formats: live virtual, classroom and onsite corporate training
    • ISO 9001:2015 certified training provider with global delivery
    • Structured courseware and Lean tool templates you keep
    • Support for individual learners and large corporate teams alike
    • Course completion certificate on finishing the programme
    • Trusted by professionals and organisations across many industries

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    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

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    ISO 9001:2015 Certified

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    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Locations in the IrelandAll our classroom training is now available online at your convenience

    Lean Fundamentals in Ireland

    Adare Manor, Adare, Co. Limerick, V94 W8WR, Ireland

    Lean Fundamentals in Ireland

    Ballyfin Demesne, Ballyfin, Co. Laois, Ireland

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    Corporate Lean Training in IrelandBuilt for Your Processes

    • Suitable for small, medium and large teams
    • Delivered onsite or live virtual to fit your operations
    • Schedules aligned with shift patterns and team availability
    • Trainers experienced in pharma, medtech, food and manufacturing
    • Role-based examples and waste-spotting exercises from your context
    • A shared Lean foundation across sites and business units
    • Dedicated coordination and learner support throughout

    Trusted by Leading Employers

    MedtronicBoston ScientificStrykerAbbottPfizerKerry Group

    What Our Learners Say

    Practical from the First Session

    "The waste-spotting exercises made everything click. Within a week I ran a 5S review on my line and cut the time we spent searching for tooling. The trainer kept every example practical and relevant to manufacturing."

    Aoife Kelly

    Manufacturing Engineer

    0/0

    A Great Introduction to Lean

    "I came in with no Lean background and left able to explain the eight wastes and use a simple PDCA cycle. It gave me the confidence to take part in our site's improvement meetings instead of just listening."

    Cian O'Brien

    Operations Team Lead

    0/0

    Useful Well Beyond the Factory Floor

    "Clear, well paced and grounded in real workplace examples. The value stream mapping introduction helped me see delays in our claims process that we had all just accepted as normal."

    Niamh Doyle

    Process Improvement Analyst

    0/0

    The Right First Step for Our Teams

    "We ran this onsite for two shifts of operators and supervisors. It gave everyone a common Lean language, and our daily improvement huddles have been sharper and more focused ever since."

    Declan Murphy

    Operations Director, Medical Devices

    0/0

    Flexible Delivery and Consistent Quality

    "Invensis Learning tailored the examples to our pharma environment and delivered across two sites with no fuss. The consistent foundation has made our wider continuous improvement rollout much easier to sustain."

    Sinead Walsh

    Learning and Development Manager, Pharmaceuticals

    0/0



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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Fundamentals is a one-day introductory course that gives you a practical foundation in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, value stream mapping, Kanban, standard work and Kaizen.

    General

    What is the Lean Fundamentals Training course?

    Lean Fundamentals is a one-day introductory course that gives you a practical foundation in Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, value stream mapping, Kanban, standard work and Kaizen.

    Who should attend Lean Fundamentals training in Ireland?

    The course suits anyone who wants to understand Lean and apply it at work, from front-line team members and supervisors to managers, engineers and quality staff. It is popular across Irish pharma, medtech, food, technology and services organisations as the entry point to a wider Lean programme.

    Is Lean Fundamentals training worth it for my career?

    Yes. Lean skills are in strong demand across Ireland's manufacturing and services economy, where employers value people who can reduce waste and improve flow. The course gives you a recognised foundation for roles such as Continuous Improvement Engineer, Lean Specialist and Operational Excellence Manager. Talk to a learning advisor to plan your path.

    Do I need any prior experience or Lean knowledge?

    No. The course has no prerequisites and introduces every Lean principle and tool from first principles, so it works whether you are completely new to Lean or want to formalise what you already do on the job.

    Which industries in Ireland use Lean the most?

    Lean is deeply embedded in Ireland's pharma, biopharma and medtech manufacturing, and is widely used in food and beverage, technology, financial services and logistics. Wherever there are processes to improve, Lean principles apply.

    Pricing

    How much does Lean Fundamentals training cost in Ireland?

    Pricing varies by delivery format, group size and whether you enrol as an individual or a corporate team, so the fee is available on request. Contact us for a tailored quote for public or onsite sessions in Ireland.

    What is included in the course fee?

    The fee typically includes instructor-led delivery, structured courseware, Lean tool templates, hands-on waste-identification exercises, learner support and a course completion certificate. Request a quote to confirm what is included in your chosen format.

    Do you offer group or corporate pricing?

    Yes. We offer corporate group training with volume-based pricing and customised schedules for operations, quality and engineering teams. It is a cost-effective way to give a whole site a shared Lean foundation. Ask about corporate pricing for your team.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, and offer flexible arrangements for corporate bookings. Speak with a learning advisor to choose the option that suits you.

    Is the course better value delivered onsite for a team?

    For groups, onsite or live virtual delivery is usually the most cost-effective option, as you train everyone together around your own processes. Request a group quote to compare it with individual enrolment.

    Assessment

    Is there an exam for Lean Fundamentals training?

    No. This is a non-certification course with no exam. Your learning is reinforced through waste-identification exercises, case study discussions and team activities during the one-day programme.

    Do I receive anything on completing the course?

    Yes. On completing the programme you receive a course completion certificate from Invensis Learning, recognising that you have covered the Lean Fundamentals content. The awareness and skills you gain do not expire.

    How is my learning checked during the course?

    There is no formal assessment. Instead, you apply Lean concepts throughout the day in practical exercises, such as classifying activities into the eight DOWNTIME wastes and interpreting a simple value stream map, so you leave able to use what you have learned.

    Does this course award a formal qualification?

    No. Lean Fundamentals is a skills training course, not a credential. It builds practical Lean knowledge you can apply immediately, and you receive a course completion certificate from Invensis Learning to record your attendance.

    Can this course lead to further Lean training?

    Yes. Lean Fundamentals is the ideal starting point for deeper study such as Lean Manufacturing, Value Stream Mapping, Kaizen and Lean Six Sigma Yellow Belt training, all available through Invensis Learning.

    Course Content

    What will I learn in the Lean Fundamentals course?

    You will learn the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), and how to apply core tools including 5S, value stream mapping, Kanban, standard work, Kaizen and the PDCA cycle across any industry.

    Which Lean tools does the course cover?

    The course introduces 5S workplace organisation, an introduction to value stream mapping, pull systems and Kanban, standard work, visual management, and the Kaizen and PDCA continuous improvement cycle, with practical examples from manufacturing and service settings.

    What are the eight wastes covered in the training?

    The eight wastes are captured by the acronym DOWNTIME: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. You practise spotting and classifying them during the course.

    Are there hands-on exercises in the course?

    Yes. The one-day programme includes waste-identification exercises, a simple value stream mapping activity and a 5S workplace assessment, plus case study discussions, so you connect the concepts to real work throughout the day.

    Is the course relevant outside manufacturing?

    Yes. While Lean began in manufacturing, the same principles apply to healthcare, financial services, IT, logistics, government and any process-driven work. The course uses examples from both manufacturing and service environments.

    Enrollment

    How do I enrol in Lean Fundamentals training in Ireland?

    You can enrol through the Invensis Learning website. Choose your preferred format and dates, complete your booking, and you will receive joining details, schedules and learning resources. See upcoming batches or talk to an advisor to get started.

    What delivery formats are available?

    The course is available as live virtual instructor-led training, in-person classroom training, and customised onsite corporate training for teams. You can choose the format that best fits your schedule and location in Ireland.

    How long is the training and what is the schedule?

    The course runs for one day (eight hours), and can also be delivered as two half-day sessions to suit shift patterns. It covers all the Lean Fundamentals content with exercises throughout. Ask about upcoming public and onsite dates.

    Can I take the course online from anywhere in Ireland?

    Yes. You can take the Lean Fundamentals course online through our live virtual instructor-led sessions, joining from anywhere in Ireland with the same trainer interaction and exercises as the classroom. It is a convenient option for individuals and distributed teams.

    What is the reschedule or cancellation policy?

    Rescheduling and cancellations are handled under our published policy, and flexible options are available for corporate bookings. Contact our team for the details that apply to your enrolment.