Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing?Your Toolkit for Waste-Free Production

    Lean Manufacturing Training in Poland gives production professionals a systematic method for eliminating waste and delivering more value from every step of the production process. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the course teaches the five Lean principles, the eight wastes known as DOWNTIME, and the core tools that world-class factories use every day. Poland is one of Europe's fastest-growing manufacturing hubs, home to major automotive, electronics and appliance plants competing on cost, quality and speed. As skilled-worker shortages and automation reshape the sector, employers increasingly want people who can spot waste, improve flow and lead Kaizen. This programme builds exactly that capability. Delivered in live online, classroom and onsite formats, the training suits production and manufacturing managers, process and industrial engineers, supervisors, quality engineers and Lean coordinators. You leave able to run a waste walk, map a value stream, launch 5S, design a kanban pull system, calculate OEE and lead shop-floor improvement. Start building practical Lean skills with Invensis Learning.

    What Is Lean Manufacturing?Your Toolkit for Waste-Free Production

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Payoff of Building Real Lean CapabilitySkills You Apply from Day One

    Where Lean Skills Take You in PolandRoles, Demand and Sector Reach

    Lean skills open doors across Poland's vast manufacturing base, from process engineer and Lean coordinator to production manager, continuous improvement manager and plant operations lead. Automotive, electronics, appliance and food producers all compete on efficiency, and people who can remove waste and stabilise flow are in short supply. With tens of thousands of industrial-processing vacancies open and a wide labour shortfall forecast, Lean-capable professionals hold real leverage in the job market.

    Why Lean Matters to Poland's Manufacturers Now

    Lean Manufacturing is the practical skill Polish plants are hiring for. Build the toolkit to remove waste, improve flow and lead shop-floor change. Start today.

    Your Polish Manufacturing Career Shift

    Your Shop Floor Before and After Lean

    The Shift Lean Skills Make

    Poland's factories are modernising fast under cost pressure, automation and skilled-labour shortages, and they increasingly separate people who can drive improvement from those who only keep the line running. Here is which side of that line Lean puts you on.

    Sources: SalaryExpert, PayScale, Glassdoor (Poland) 2026; Polish manufacturing labour reports 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Poland is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterFrom TPS Foundations to Kaizen

    This programme builds a complete, hands-on Lean Manufacturing toolkit. By the end you can walk any production area, identify waste, and apply the right Lean tool to improve flow, quality and cost, then lead the improvement through to real results.

    See and Eliminate the Eight Wastes

    Skills covered in Lean Manufacturing training start with seeing waste clearly. Learn to run a Gemba waste walk and classify every activity using the DOWNTIME model, then prioritise what to remove first for the biggest gain.

    Map and Improve Value Streams

    Draw current-state and future-state value stream maps, capture cycle and changeover times, calculate takt time, find the bottleneck and design a leaner flow from customer back to supplier.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain to build a clean, visual workplace, and use visual management such as Andon and production boards to make abnormalities obvious at a glance.

    Design Pull Systems and Kanban

    Move from push to pull production, size supermarkets, calculate kanban quantities and use Just-in-Time principles to cut overproduction, the most damaging of the eight wastes.

    Raise Reliability with TPM and OEE

    Apply Total Productive Maintenance and calculate Overall Equipment Effectiveness, Availability x Performance x Quality, to target the six big losses and lift equipment performance.

    Standard Work and SMED Changeover

    Document standard work around takt time and work sequence, then use Single-Minute Exchange of Die to slash changeover times, enabling smaller batches and greater mix flexibility.

    Level Production and Mistake-Proof It

    Use Heijunka to smooth production volume and mix, and apply Poka Yoke mistake-proofing so defects are prevented at source and flow stays stable and predictable.

    Lead Kaizen and a Lean Culture

    Facilitate daily Kaizen and focused Kaizen events, use A3 problem solving and daily management, and build the leadership behaviours that make Lean improvements last.

    Who Should TakeLean Manufacturing Training in Poland?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    PLN 1580

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Poland combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Poland that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    PLN 1580

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Manufacturing in PolandPractitioner-Led, Built for the Shop Floor

    Invensis Learning delivers practical Lean Manufacturing training for individual professionals and manufacturing teams across Poland and worldwide. Our sessions combine experienced practitioners, hands-on Lean tool exercises and real production case examples, so learning applies the moment you return to the floor. Whether you enrol as an individual or arrange training for a whole team, you get a professional experience focused on real capability, measurable improvement and results you can see on the line.

    • Experienced Lean practitioners who have run real shop-floor improvements
    • Flexible live online, classroom and onsite delivery to fit shift patterns
    • Hands-on exercises: waste walks, VSM, 5S, OEE and kanban calculations
    • Training tailored to your own products, plant and production challenges
    • ISO 9001:2015 quality-certified training organisation
    • ISO 27001:2022 certified for information security
    • Dedicated learner support before, during and after the programme
    • Trusted by professionals and manufacturing teams across many regions

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    15+

    Years of Training Excellence

    24/7

    Learner Support

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in PolandAll our classroom training is now available online at your convenience

    Lean Manufacturing in Poland

    InterContinental, 49, Emilii Plater, Żelazna Brama, Śródmieście Północne, Śródmieście, Warsaw, Masovian Voivodeship, 00-125, Poland

    Lean Manufacturing in Poland

    The Westin Warsaw, 21, Aleja Jana Pawła II, Mirów, Wola, Warsaw, Masovian Voivodeship, 00-854, Poland

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    Corporate Lean Manufacturing TrainingUpskill Your Plant Team

    • Onsite, live online or hybrid delivery built around your shift patterns
    • Sessions tailored to your products, processes and plant layout
    • Suitable for a single production cell or multi-site rollouts
    • Practitioner trainers with automotive and manufacturing experience
    • A shared Lean language across operators, engineers and managers
    • Progress tracking, hands-on exercises and practical assessments
    • Dedicated coordination for group and multi-site programmes

    Manufacturers We Support

    VolkswagenToyotaStellantisBoschValeoGoodyear

    What Our Learners Say

    Cut Changeover Time Using SMED

    "The waste walk and value stream mapping exercises changed how I look at our line. Within weeks I cut changeover time on two machines using the SMED approach from the course."

    Piotr Kowalski

    Production Engineer

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    A Toolkit I Use Every Day

    "Clear, practical and hands-on. The 5S and kanban sessions gave me a toolkit I use every day, and the trainer's real factory examples made everything click."

    Anna Nowak

    Continuous Improvement Specialist

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    Now Leading Kaizen with Confidence

    "I came in with no formal Lean background and left able to run Kaizen with my team. The DOWNTIME model is now part of how we talk about problems on the floor."

    Marek Wisniewski

    Team Leader

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    Onsite Training That Lifted OEE

    "We ran this onsite across three shifts. The shared Lean language and the focus on OEE lifted our line performance and made improvement everyone's job, not just the engineers'."

    Katarzyna Zielinska

    Plant Operations Manager, Automotive Supplier

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    Tailored to Our Processes

    "Invensis tailored the programme to our own processes. Our engineers now run value stream mapping and pull-system projects independently. Practical, well-paced delivery for a manufacturing team."

    Tomasz Lewandowski

    L&D Manager, Electronics Manufacturing

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    We also deliver Poland Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing training is a practical, non-certification course that teaches you to eliminate waste and improve production flow. Rooted in the Toyota Production System, it covers the five Lean principles, the eight wastes, 5S, value stream mapping, pull systems, TPM and Kaizen.

    General

    What is Lean Manufacturing training?

    Lean Manufacturing training is a practical, non-certification course that teaches you to eliminate waste and improve production flow. Rooted in the Toyota Production System, it covers the five Lean principles, the eight wastes, 5S, value stream mapping, pull systems, TPM and Kaizen.

    Is Lean Manufacturing training worth it in Poland?

    Yes. Poland is one of Europe's largest manufacturing hubs, and employers facing labour shortages and cost pressure actively seek people who can remove waste and improve efficiency. Lean skills apply across automotive, electronics, appliances and food production.

    Who should attend this Lean Manufacturing course?

    The course suits production and manufacturing managers, process and industrial engineers, supervisors and team leaders, quality engineers, maintenance managers and Lean coordinators. Anyone working in or responsible for a production operation will benefit.

    Do I need prior Lean experience to join?

    No. There are no prerequisites. The programme introduces Lean Manufacturing from first principles, so beginners and experienced professionals both gain practical, immediately usable skills.

    What framework is the training based on?

    The training is based on the Toyota Production System (TPS) developed at Toyota by Taiichi Ohno and Shigeo Shingo. It covers the five Lean principles and the full Lean toolkit used by world-class manufacturers.

    Pricing

    How much does Lean Manufacturing training cost in Poland?

    Course fees vary by delivery format (live online, classroom or onsite), group size and schedule. For current pricing in Poland, request a quote from Invensis Learning and our team will share the options that fit you. Request a quote to get started.

    What is included in the course fee?

    The fee typically includes instructor-led sessions across all six Lean modules, hands-on exercises, course materials and a course completion certificate from Invensis Learning. Ask a learning advisor for the full inclusions for your chosen format.

    Do you offer group or corporate pricing?

    Yes. We offer corporate and group pricing for teams, with tailored onsite or live online delivery for a single plant or multiple sites. Contact us for a group quote for your team.

    Are there better rates for team bookings?

    Volume-based rates are available for team and multi-site bookings. The best value usually comes from onsite corporate delivery, where exercises are built around your own production environment. Ask about corporate pricing.

    How do I pay for the training?

    We accept standard payment methods and can arrange invoicing for corporate bookings. Speak with a learning advisor to choose the option that suits you or your organisation.

    Assessment

    How is learning assessed on this course?

    Learning is assessed through hands-on exercises and activities rather than a formal test. You apply Lean tools to realistic scenarios, run waste walks, map value streams, calculate OEE and design kanban systems during the programme.

    Will I receive a certificate after the training?

    Yes. On completing the programme you receive a course completion certificate from Invensis Learning, recognising that you have covered the full Lean Manufacturing toolkit.

    What will I be able to do after the training?

    After the training you can identify and eliminate the eight wastes, map a value stream, launch 5S, design a kanban pull system, calculate OEE and lead Kaizen improvements in your workplace.

    Are the Lean tools practised during the course?

    Yes. The programme is hands-on throughout. You practise waste identification, value stream mapping, 5S assessment, OEE calculation and kanban sizing on realistic manufacturing scenarios.

    Does the training include real manufacturing examples?

    Yes. Trainers use real production case examples, and in corporate sessions your own plant scenarios, so the tools connect directly to the work you do every day.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers Lean foundations and the Toyota Production System, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    How long is the training?

    The programme runs as a one-day, eight-hour course covering all six Lean modules, and can also be delivered as two half-days. Corporate sessions can be scheduled around your shift patterns.

    What are the eight wastes taught in the course?

    The eight wastes form the DOWNTIME model: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. Overproduction is considered the most damaging because it creates the others.

    Does the course cover 5S and value stream mapping?

    Yes. Both are core modules. You learn to run a 5S programme with visual management, and to draw current-state and future-state value stream maps that reveal waste and guide improvement.

    What materials are provided?

    You receive structured course materials and reference resources for each Lean module, plus hands-on exercise templates for waste walks, VSM, 5S, OEE and kanban that you can reuse at work.

    Enrollment

    How do I enrol in the Lean Manufacturing course in Poland?

    You can enrol through the Invensis Learning website or by contacting our team. Choose your preferred format, confirm your place, and you receive access to schedules and learning resources. Talk to a learning advisor to pick a batch.

    What delivery formats are available?

    The training is available online (live virtual), in classroom and as onsite corporate delivery. Live online instructor-led sessions let you join from anywhere in Poland, while onsite training brings the trainer to your plant.

    Can the course be delivered at our factory?

    Yes. Onsite delivery at your plant is popular because exercises can use your own production areas, making waste identification and improvement immediately relevant. Contact us to arrange onsite training.

    When can I start?

    New batches run regularly across live online and classroom formats, and corporate sessions are scheduled to suit your team. See upcoming schedules or ask an advisor about the next available dates.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule or transfer to another batch where needed. Contact our support team and they will help you arrange it.