Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training in Austria?A Practical Route to Waste-Free Production

    Lean Manufacturing Training in Austria is a practical, one-day programme that teaches you how to eliminate waste and improve production flow across any manufacturing operation. The Lean Manufacturing Training is a non-certification skills course rooted in the Toyota Production System (TPS) developed at Toyota by Taiichi Ohno and Shigeo Shingo. You learn the five Lean principles (identify value, map the value stream, create flow, establish pull, seek perfection), how to spot and remove the eight wastes (DOWNTIME), and how to apply core tools such as value stream mapping, 5S, kanban, Just-in-Time, TPM and Kaizen. Hands-on exercises run throughout the day. Built for Austria's production managers, engineers, supervisors and continuous improvement teams, the course turns Lean theory into shop-floor capability you can use immediately. On completion you receive a course completion record from Invensis Learning, with no exam required.

    What Is Lean Manufacturing Training in Austria?A Practical Route to Waste-Free Production

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from Lean Manufacturing SkillsReal Improvements You Can Apply at Work

    Where Lean Skills Take You in AustriaRoles and Demand Across Industry

    Lean manufacturing skills are in strong demand across Austria's industrial base, from automotive and steel to machinery, electronics and food production. As energy and labour costs squeeze margins, employers want people who can eliminate waste, raise productivity and improve quality. Roles range from continuous improvement specialist and quality engineer to operational excellence and production manager, and the market rewards them well. Lean Manufacturing training gives you the practical toolkit to move into these in-demand roles. Here is what Austria's manufacturing job market is telling us right now.

    What's Driving Demand for Lean Skills in Austria

    Lean skills are how Austrian manufacturers protect margins and lift productivity. Learn to see and remove waste, and become the person who makes production flow. Start today.

    Your Austria Career Transformation

    Where You Stand Today,

    And Where Lean Capability Takes You

    Austria's manufacturers are under real pressure from energy costs, tight margins and a productivity slowdown, and the professionals who can remove waste stand out. Here is the shift Lean skills make.

    Sources: SalaryExpert, ERI, OECD and IEA (Austria) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Austria is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to WorkPractical Tools for the Shop Floor

    By the end of the day you can identify waste, map value streams, organise workplaces, design pull systems, measure equipment effectiveness and standardise work. The skills transfer directly to any production or operations environment.

    Identify and Eliminate the Eight Wastes

    In this Lean Manufacturing Training you will learn to spot and remove the eight wastes (DOWNTIME) on the shop floor, using waste walks and Gemba observation to target defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing.

    Map the Value Stream

    Draw current-state and future-state value stream maps, calculate takt time, locate the bottleneck and plan the Kaizen improvements that make value flow from raw material to finished goods.

    Organise the Workplace with 5S

    Apply Sort, Set in order, Shine, Standardise and Sustain, together with visual management such as Andon lights, production boards and floor markings, to build a safe, organised and productive workplace.

    Design Pull Systems and Kanban

    Move production from push to pull, size kanban loops and supermarkets, and apply Just-in-Time so each step makes only what the next step needs, cutting overproduction and inventory.

    Lift Reliability with TPM and OEE

    Use Total Productive Maintenance and calculate OEE (Availability x Performance x Quality) to attack the six big losses and raise equipment effectiveness towards world-class benchmarks.

    Standardise Work and Speed Changeovers

    Write standard work, apply SMED quick changeover, level production with Heijunka and use Poka Yoke and Kaizen to embed continuous improvement that sticks.

    Who Should TakeLean Manufacturing Training in Austria?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    EUR 430

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Austria combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Austria that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    EUR 430

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Train with Invensis LearningA Trusted Partner for Austrian Manufacturers

    Invensis Learning delivers practical, instructor-led Lean manufacturing training for professionals and organisations across Austria and worldwide. Our trainers are experienced practitioners who bring real shop-floor improvement experience to every session, translating Lean theory into tools your team can use. With flexible delivery, structured courseware and dedicated learner support, we help individuals and manufacturing teams build lasting continuous improvement capability. As a trusted Lean Manufacturing training company in Austria, Invensis Learning is ISO 9001:2015 certified for quality management and ISO 27001:2022 certified for information security, so you can trust the standard of every engagement.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Practical, hands-on learning built around your shop-floor scenarios
    • Flexible formats: live online, classroom and corporate on-site training
    • Structured courseware, reference guides and Lean tool templates
    • ISO 9001:2015 and ISO 27001:2022 certified training organisation
    • Dedicated learner support before, during and after the training
    • Scalable delivery for teams across Austria and global locations
    • Trusted by professionals and manufacturers across many industries

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in AustriaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Austria

    DAS EDELWEISS Salzburg Mountain Resort, Unterbergstraße 65, 5611 Großarl, Austria

    Lean Manufacturing in Austria

    The Ritz-Carlton, Vienna, Schubertring 5-7, 1010 Wien, Austria

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    Corporate Lean Training for TeamsFor Austrian Manufacturers

    • Suitable for small, medium and large production teams
    • Customised schedules aligned to your shift patterns
    • Delivered on-site, live virtual or in a blended format
    • Trainers with real manufacturing and Lean expertise
    • Exercises applied to your own plant and product lines
    • Dedicated coordination and support for group training
    • Scalable across teams and sites in Austria and abroad

    Trusted by Leading Manufacturers

    VoestalpineMagna SteyrAVL ListANDRITZKTMRosenbauer

    What Our Learners Say

    Practical Tools I Used the Next Week

    "The waste walk and value stream mapping exercises were the highlight. I went back to our line the next week, ran a 5S and kanban pilot, and cut changeover time noticeably. Genuinely practical training."

    Markus Gruber

    Continuous Improvement Engineer

    0/0

    The Eight Wastes Finally Made Sense

    "I finally understand how the eight wastes and standard work fit together. The trainer used real manufacturing examples, so everything clicked. My team is already more organised on the floor."

    Julia Hofer

    Production Supervisor

    0/0

    OEE Calculation Was an Eye-Opener

    "A strong, hands-on day covering VSM, TPM and OEE. Calculating OEE on a real scenario showed me exactly where our losses are. Well worth attending for any manufacturing engineer."

    Stefan Bauer

    Manufacturing Engineer

    0/0

    One Lean Language Across Our Plant

    "We trained a cross-functional team and now share one Lean language. The on-site format let us apply 5S and pull thinking directly to our own plant during the session."

    Katharina Wagner

    Operations Manager

    Automotive Supplier

    0/0

    A Clear Plan to Cut Waste

    "Invensis tailored the day to our shop floor. The team left with a clear waste-elimination plan and the confidence to run Kaizen events themselves. Excellent corporate delivery."

    Andreas Steiner

    Plant Lead

    Machinery Manufacturer

    0/0



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    Happy Learners

    100+

    Locations Worldwide

    99%

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    We also deliver Austria Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a one-day, non-certification skills course that teaches you how to eliminate waste and improve production flow. It covers the Toyota Production System, the five Lean principles, the eight wastes, VSM, 5S, kanban, JIT, TPM and Kaizen, with hands-on exercises throughout.

    General

    What is the Lean Manufacturing Training course?

    Lean Manufacturing Training is a one-day, non-certification skills course that teaches you how to eliminate waste and improve production flow. It covers the Toyota Production System, the five Lean principles, the eight wastes, VSM, 5S, kanban, JIT, TPM and Kaizen, with hands-on exercises throughout.

    Who should attend Lean Manufacturing Training in Austria?

    It is designed for production and manufacturing managers, industrial and process engineers, operations supervisors, team leaders, quality engineers, maintenance managers and continuous improvement coordinators. Anyone working in or responsible for a production operation in Austria will benefit.

    Do I need prior Lean experience to join?

    No. The course has no prerequisites and introduces Lean manufacturing from first principles. Prior manufacturing experience is helpful but not required, so beginners and experienced professionals can attend together.

    Is Lean Manufacturing Training worth it?

    Yes. You gain a practical toolkit you can apply immediately to cut waste, shorten lead times and raise quality. Lean skills are valued across Austria's automotive, steel, machinery and food sectors, supporting roles in continuous improvement and operational excellence.

    How long is the training and how is it delivered?

    The programme runs for one day (eight hours) and is available as online (live virtual) instructor-led training, in-person classroom sessions, or corporate on-site delivery. You can choose the format that best fits your schedule.

    Pricing

    How much does Lean Manufacturing Training cost in Austria?

    Pricing depends on the delivery mode, group size and schedule, so the fee is available on request. Contact a learning advisor for current public and corporate pricing, and ask about group rates for teams.

    What is included in the course fee?

    The fee typically includes instructor-led sessions, structured course materials, hands-on Lean tool exercises, real-world manufacturing examples, learner support and a course completion record from Invensis Learning.

    Do you offer group or corporate pricing?

    Yes. We offer volume-based corporate pricing for teams and departments, delivered on-site or live online. Request a tailored quote for your organisation and we will build a package around your needs.

    Are there discounts for booking a whole team?

    Group bookings usually attract preferential rates. Ask a learning advisor about corporate and multi-seat pricing for your production, quality or improvement team in Austria.

    What payment options are available?

    We accept major cards and bank transfer, and offer instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Assessment

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification course with no examination. Learning is reinforced through hands-on tool exercises, waste identification activities, case examples and team discussion during the day.

    Do I receive proof of completion?

    Yes. On completing the one-day programme you receive a course completion record from Invensis Learning that recognises the Lean manufacturing skills you have developed.

    How are my skills assessed during the training?

    There is no formal assessment. Instead you apply Lean tools through practical exercises such as waste walks, value stream mapping, 5S assessment, OEE calculation and kanban sizing on realistic production scenarios.

    Will I be able to apply Lean at work afterwards?

    Yes. You will be able to run waste walks, read and build value stream maps, lead 5S, design kanban pull systems, calculate OEE, write standard work and facilitate Kaizen improvements in your own operation.

    How does this course differ from Lean Six Sigma training?

    This is a focused, practical Lean manufacturing skills course with no exam or belt. Lean Six Sigma programmes combine Lean with the DMAIC statistical method over a longer format. This course gives you the core Lean toolkit you can apply straight away.

    Course Content

    What topics does the Lean Manufacturing Training cover?

    The course covers Lean foundations and the Toyota Production System, the five Lean principles, the eight wastes, value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    Are there hands-on exercises in the training?

    Yes. Practical exercises run throughout, including waste identification, value stream data collection, 5S workplace assessment, OEE calculation, kanban quantity calculation and standard work observation on realistic manufacturing scenarios.

    What is the eight wastes (DOWNTIME) model?

    DOWNTIME is a memory aid for the eight wastes of Lean: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. The course teaches you to spot and remove each one on the shop floor.

    Does the course cover value stream mapping and 5S?

    Yes. You learn to build current-state and future-state value stream maps and to apply the five 5S steps with visual management. Both are core tools introduced with worked manufacturing examples and exercises.

    What materials do I receive?

    You receive structured course materials, reference guides and exercise templates that support the day and remain useful when you apply Lean tools back in your own operation.

    Enrollment

    How do I enrol in Lean Manufacturing Training in Austria?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete your booking, and you will receive joining details, schedules and course materials. A learning advisor can help you pick a batch.

    What training formats are available?

    The course is offered as online (live virtual) instructor-led training, in-person classroom sessions and corporate on-site delivery for teams, so you can learn in the format that suits you best.

    When are the next sessions scheduled?

    Public sessions run regularly, and corporate dates are arranged to suit your team. See upcoming schedules on the website or ask a learning advisor about the next available batch in Austria.

    Can I book training for my whole team?

    Yes. Corporate on-site and live virtual group training can be arranged for production, quality and improvement teams, with content tailored to your own operation. Request a group quote to get started.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule to another batch where needed. Contact learner support to arrange a change to your enrolment.