Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Design for Six Sigma and Why Does It Matter?A Practical Route to First-Time Design Quality

    Design for Six Sigma Training in Australia is a one-day, non-certification skills programme that teaches you how to design new products, services and processes that meet customer requirements and reach Six Sigma quality levels from the outset. Rather than fixing defects after launch, Design for Six Sigma (DFSS) builds quality in during design using the DMADV roadmap: Define, Measure, Analyse, Design and Verify. Across Australia's advanced manufacturing, medical device, aerospace and consumer goods sectors, design and quality teams are under pressure to launch reliable products faster and with fewer costly late changes. This training gives engineers, R&D professionals and Six Sigma practitioners the structured tools to do exactly that: Voice of the Customer analysis, Quality Function Deployment, CTQ flow-down, Pugh concept selection, Design FMEA and robust design. Delivered in live virtual, classroom and corporate on-site formats, the 8-hour programme is hands-on throughout, so you apply each DFSS tool to realistic design scenarios and leave ready to contribute to DMADV projects. Start building design excellence with Invensis Learning.

    What Is Design for Six Sigma and Why Does It Matter?A Practical Route to First-Time Design Quality

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    Key Highlightsof the Design for Six Sigma Training Course

    Design for Six Sigma Training Eligibility in the AustraliaWho Can Enroll?

    The Payoff of Building Design ExcellenceBenefits for Professionals and Teams

    How Design Skills Advance Australian CareersRoles and Market Demand

    Design for Six Sigma skills are increasingly valued across Australia's advanced manufacturing, medical device, aerospace and consumer goods sectors, where teams must launch reliable new products faster and with fewer costly late changes. Employers hiring design engineers, quality engineers, R&D professionals and process improvement specialists want people who can build quality into a design from the start, not just fix defects later, and Design for Six Sigma training is how many of them build that capability. Demand runs from design and quality roles up to R&D and process improvement managers, and here is what the Australian market looks like now.

    Market Forces Fuelling Demand for DFSS Skills in Australia

    Design for Six Sigma is more than a method. It is how Australian teams design reliable products right first time. Join engineers and quality professionals who prevent defects by design. Start your journey today.

    Your Australian Design Career Shift

    Your Design Capability, Before and After

    The Shift DFSS Training Delivers

    Australia's manufacturing and product sectors are investing in advanced production, medtech and defence, and employers increasingly separate engineers who can design quality in from those who cannot. Here is which side of that line you want to be on.

    Sources: SEEK, PayScale (Australia) 2026.

    Module 1: Introduction to DFSS

    • Overview of Design for Six Sigma and its role in building quality into products and processes from the start
    • Opportunity identification and project selection criteria for DFSS initiatives
    • DFSS best practices and principles for successful project execution
    • Project close procedures and DFSS project publication requirements

    Module 2: Define Needs

    • Customer needs definition techniques and frameworks for capturing voice of the customer
    • Kano model analysis for categorizing and prioritizing customer requirements
    • Customer loss function and its application in understanding quality expectations
    • QFD house of quality for translating customer needs into design requirements
    • Concept identification methods for generating design directions aligned with customer value

    Module 3: Develop Concept

    • Creativity techniques for generating innovative design concepts
    • TRIZ methodology and its application to design problem solving and innovation
    • Pugh concept selection matrix for evaluating and selecting the best design concept

    Module 4: Design Optimization

    • Optimization and robust assessment principles for improving design performance
    • Parameter design methods and their role in achieving robust product and process designs
    • Taguchi DOE application for identifying optimal design parameters efficiently
    • Tolerance design techniques and quality loss function for managing design variation
    • Noise management strategy for controlling sources of variation in the design

    Module 5: Verify Implementation

    • Verification case study demonstrating DFSS application across the full design cycle
    • DFSS process summary and integration into the product or service development process
    • Project publication and knowledge sharing for DFSS initiative outcomes
    • Design Failure Mode and Effects Analysis (DFMEA) for identifying and mitigating design risks

    Course Curriculumof the Design for Six Sigma Training

    The Design for Six Sigma training course curriculum in the Australia is structured across five modules, taking learners from an introduction to DFSS principles through to concept development, design optimization, and implementation verification.

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    The Design Tools You Will MasterVOC, QFD, DFMEA and Robust Design

    These are the practical DFSS skills covered in Design for Six Sigma Training. By the end of the one-day, eight-hour programme you can run a DMADV project end to end: capturing customer needs, translating them into measurable requirements, selecting the best concept, and verifying a robust design before launch.

    Apply the DMADV Roadmap

    Run a design project through Define, Measure, Analyse, Design and Verify, and know when to use DFSS instead of DMAIC to create something new rather than improve what exists.

    Capture Voice of the Customer

    Gather and analyse customer needs using interviews, observation and the Kano model, separating must-be, performance and delighter requirements to focus design effort where it counts.

    Translate Needs with QFD and CTQ Flow-Down

    Turn customer language into measurable Critical to Quality requirements and build a Quality Function Deployment House of Quality to link customer needs to engineering characteristics.

    Select Concepts with the Pugh Matrix

    Generate multiple design concepts and compare them objectively against weighted criteria using the Pugh selection matrix, combining strengths into a stronger hybrid design.

    Reduce Risk with Design FMEA

    Identify potential design failure modes, score severity, occurrence and detection, calculate the Risk Priority Number, and prioritise design actions that lower risk.

    Build Robust, Verified Designs

    Apply robust design and P-diagram thinking to reduce sensitivity to variation, then verify and validate the design against CTQs using a design scorecard before transfer to production.

    Who Should TakeDesign for Six Sigma Training in Australia?

    Designers

    Design Engineers

    Quality Managers

    Project Managers

    Product Managers

    Materials Engineers

    R&D Directors and Managers

    Six Sigma Black Belt and Green Belt Professionals

    Who Can Take This Certification Training

    Design for Six Sigma Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the Best Design for Six Sigma online training options available.

    Design for Six Sigma Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    AUD 740

    Attend fully interactive weekday Design for Six Sigma training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Design for Six Sigma Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Design for Six Sigma training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Design for Six Sigma Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Design for Six Sigma training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Design for Six Sigma Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by Design for Six Sigma training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Design for Six Sigma Live Virtual Training

    Design for Six Sigma Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    AUD 740

    Please Note: Attend fully interactive weekday Design for Six Sigma training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in AustraliaTrusted DFSS Training for Quality Teams

    Invensis Learning delivers structured Design for Six Sigma Training for individual professionals and organisations that want to build real design-quality capability. Our programmes combine experienced quality-management practitioners, flexible delivery formats, well-organised courseware and hands-on tool exercises drawn from real product and process design scenarios. As an ISO 9001:2015 and ISO 27001:2022 certified training company, Invensis Learning brings globally consistent standards to every session, whether you enrol as an individual or arrange corporate training for your team in Australia.

    • Experienced quality-management trainers with real DFSS and product design expertise
    • Live virtual, classroom and corporate on-site delivery to suit your schedule
    • Hands-on exercises in VOC, QFD, DFMEA and robust design on realistic scenarios
    • ISO 9001:2015 and ISO 27001:2022 certified training company
    • Course completion record from Invensis Learning on finishing the programme
    • Dedicated learner support before, during and after training
    • Customised group programmes for design, R&D and quality teams
    • Trusted by professionals and organisations across many industries

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

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    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Design for Six Sigma Training Locations in AustraliaAll our classroom training is now available online at your convenience

    Design for Six Sigma in Australia

    Park Hyatt Sydney, 7 Hickson Rd, The Rocks NSW 2000, Australia

    Design for Six Sigma in Australia

    Gilligan’s, 57/89 Grafton St, Cairns City QLD 4870, Australia

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    Corporate DFSS in AustraliaUpskill Design and Quality Teams

    • Train whole design, R&D and quality teams in one aligned programme
    • Flexible delivery through onsite, live virtual, hybrid or blended formats
    • Schedules built around your team's availability and project calendar
    • Apply DFSS tools to your own live design projects during exercises
    • Experienced trainers with manufacturing, medtech and engineering expertise
    • Dedicated coordination and support for corporate programmes
    • Scalable delivery for teams across Australia and global sites

    Organisations We Support

    CochlearResMedCSLBAE SystemsBoeingBosch

    What Our Learners Say

    DMADV Changed How I Start a Design

    "The DMADV structure finally connected the dots for me. I now run Voice of the Customer and QFD on our new product briefs, and the House of Quality has already stopped two features that customers did not actually want."

    Liam Harrison

    Product Design Engineer

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    Practical DFMEA and Robust Design

    "The Design FMEA and robust design sessions were the most useful training I have done. I use the P-diagram and RPN scoring on every design review now, and our late engineering changes have dropped noticeably."

    Priya Sharma

    Quality Engineer

    0/0

    The Design Side of Six Sigma, at Last

    "As an R&D engineer I knew DMAIC but not its design counterpart. The CTQ flow-down and Pugh matrix exercises were hands-on and realistic, and I left able to apply them to our live projects the next week."

    Nathan O'Brien

    R&D Engineer

    0/0

    Aligned Our Whole Design Team

    "We ran this as an on-site programme for our design and quality group. The trainer used our own product scenarios, and the team came away with a shared language for VOC, QFD and verification. Our new product introductions are far more disciplined now."

    Rebecca Nguyen

    Engineering Manager, Medical Devices

    0/0

    Standardised Our Design Process

    "We needed to standardise how our engineers design quality in ahead of an audit. The corporate DFSS training gave the team a consistent DMADV approach and made Design FMEA and design controls second nature. Well structured and genuinely practical."

    Andrew Mitchell

    L&D Lead, Advanced Manufacturing

    0/0



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    Frequently Asked QuestionsHere's everything you may ask...

    Design for Six Sigma Training is a one-day, non-certification skills programme that teaches you how to design new products, services and processes that meet customer requirements and achieve Six Sigma quality levels from the outset. It covers the DMADV roadmap and core DFSS tools including VOC, QFD, Design FMEA and robust design.

    General

    What is Design for Six Sigma Training?

    Design for Six Sigma Training is a one-day, non-certification skills programme that teaches you how to design new products, services and processes that meet customer requirements and achieve Six Sigma quality levels from the outset. It covers the DMADV roadmap and core DFSS tools including VOC, QFD, Design FMEA and robust design.

    Who should attend this DFSS course?

    The training suits product design engineers, R&D professionals, NPD project managers, quality and manufacturing engineers, and Six Sigma Green Belt or Black Belt practitioners who want to add design skills. It is ideal for anyone in Australia responsible for designing new products, services or processes.

    Is Design for Six Sigma Training worth it?

    Yes. DFSS gives you a practical, in-demand skillset that helps you design quality in from the start rather than fixing defects late. Across Australian manufacturing, medtech and defence, engineers who can run DMADV, QFD and Design FMEA are valued for cutting rework and improving first-pass quality.

    What is the difference between DFSS and DMAIC?

    DMAIC improves existing processes that are not meeting requirements, while DFSS designs new products, services or processes to meet requirements from the start using the DMADV roadmap. This course covers DFSS/DMADV, the design counterpart to the DMAIC improvement method.

    Do I need prior Six Sigma knowledge to attend?

    No. There are no formal prerequisites. Familiarity with basic Six Sigma concepts such as CTQ, DMAIC and variation is helpful but not required, as the course introduces all DFSS tools and the DMADV methodology from first principles.

    Pricing

    How much does Design for Six Sigma Training cost in Australia?

    Fees vary by delivery format (live virtual, classroom or corporate on-site), group size and schedule, so pricing is available on request. Contact a learning advisor for current Australian pricing or ask about group and corporate rates for your team.

    What is included in the course fee?

    The fee covers instructor-led delivery of all six DFSS modules, hands-on tool exercises in VOC, QFD, the Pugh matrix and Design FMEA, learning materials, learner support, and a course completion record from Invensis Learning. Request a quote for a full inclusions list.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for design, R&D and quality teams. Contact us for a tailored quote for your organisation in Australia.

    Are there any separate exam or certification fees?

    No. This is a non-certification course with no examination, so there are no external exam or awarding-body fees. You pay only the training fee, and there are no hidden charges.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, and offer instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Assessment

    Is there an exam for Design for Six Sigma Training?

    No. This is a non-certification course with no examination. Learning is reinforced through hands-on DFSS tool exercises, case study examples and team discussion during the one-day programme.

    Do I receive a certification after the training?

    No formal certification or credential is awarded by an external body, because this is a skills training course. You receive a course completion record from Invensis Learning that reflects the practical DFSS capability you have built.

    How is learning assessed during the course?

    There is no formal assessment. Instead, you apply DFSS tools such as CTQ flow-down, the QFD House of Quality, the Pugh matrix and Design FMEA to realistic design scenarios throughout the day, so you practise each method as you learn it.

    Will this training help me on the job right away?

    Yes. The DMADV methodology and tools are immediately applicable to new product development and process design. After the course you can facilitate VOC workshops, build QFD matrices, run a Design FMEA and structure design verification plans on live projects.

    How does DFSS complement a Six Sigma Belt qualification?

    DFSS is the design counterpart to the DMAIC improvement work taught in Green and Black Belt courses. Practitioners who already know DMAIC gain the DMADV toolkit here, so they can lead projects that require a new design rather than an improvement to an existing one.

    Course Content

    What topics and tools are covered in the course?

    The programme covers DFSS foundations and the DMADV roadmap, Voice of the Customer and the Kano model, CTQ flow-down and Quality Function Deployment, concept generation and the Pugh matrix, Design FMEA, robust design and the P-diagram, and design verification, validation and transfer.

    What are the five phases of DMADV?

    DMADV stands for Define, Measure, Analyse, Design and Verify. You define the project and customer needs, measure and translate them into CTQs, analyse and select design concepts, create and optimise a robust design, and verify it meets all requirements before launch.

    Is the training hands-on or theory only?

    It is hands-on throughout. Alongside concept explanations and real-world design examples, you complete practical exercises applying VOC to CTQ flow-down, building a QFD House of Quality, running a Pugh concept selection and completing a Design FMEA worksheet.

    How long is Design for Six Sigma Training?

    The course is delivered as a one-day, eight-hour programme covering all six DMADV phases with hands-on tool exercises. It can also be run as two half-days where that better fits your team's schedule.

    What learning materials are provided?

    You receive structured courseware covering the full DFSS methodology, worked examples, and templates for the key tools such as QFD, the Pugh matrix and Design FMEA, so you can apply them directly to your own design projects after the training.

    Enrollment

    How do I enrol in the course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and learning resources. A learning advisor can help you pick the right session.

    What training formats are available in Australia?

    The course is available as online (live virtual) instructor-led training, in-person classroom training, and customised corporate on-site training for teams, so you can choose the format that best fits your schedule and location in Australia.

    How soon can I start?

    We run regular scheduled sessions, and corporate on-site dates can be arranged around your team's availability. View upcoming schedules or talk to a learning advisor to find the next session that works for you.

    Can I reschedule or transfer my enrolment?

    Yes. Flexi options let you reschedule or transfer to another batch on selected plans. Contact our support team and we will help you move to a session that suits you.

    What is the refund or cancellation policy?

    Refunds and cancellations are handled per our published policy, and selected plans include a money-back guarantee. Reach out to our team for the details that apply to your enrolment.