Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Fundamentals Training?Your Practical Start in Lean Thinking

    Lean Fundamentals Training in Australia is a one-day, non-credential course that gives professionals a practical grounding in Lean management: the systematic approach to maximising customer value while eliminating waste. Rooted in the Toyota Production System (TPS) and the five Lean principles codified by James Womack and Daniel Jones in Lean Thinking (1996), the programme shows you how value really flows through your work. It suits everyone from front-line team members and supervisors to managers, engineers and quality professionals across Australian manufacturing, healthcare, logistics, financial services and the public sector. No prior Lean knowledge is needed, as every principle and tool is introduced from first principles. You learn to identify the eight wastes (DOWNTIME), apply foundational tools such as 5S, Value Stream Mapping, Kanban and standard work, and use the PDCA cycle and Kaizen to drive continuous improvement. As Australian employers prioritise productivity and waste reduction, that shared Lean mindset is immediately useful. Start building it with Invensis Learning.

    What Is Lean Fundamentals Training?Your Practical Start in Lean Thinking

    Certification Badge

    Key Highlightsof the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the AustraliaWho Can Enroll?

    How Lean Fundamentals Skills Pay off at WorkValue You Can Apply from Day One

    Where Lean Skills Take Your Career in AustraliaRoles, Sectors and Demand

    Lean skills are in demand across Australia as employers focus on productivity, waste reduction and operational efficiency. From food and beverage manufacturing to logistics, mining, healthcare and financial services, organisations want people who can improve how work gets done. Lean Fundamentals training opens roles from Continuous Improvement Coordinator to Process Improvement Manager, and here is what the market is telling us right now.

    Why Australian Employers Need Lean Skills Now

    Lean Fundamentals gives you and your team the practical skills to spot waste and improve everyday processes. Build your Lean foundation with Invensis Learning today.

    Your Australian Lean Transformation

    Your Working Day Before and After Lean

    Your Lean Transformation

    Australian employers are under real pressure to lift productivity and cut waste, and they increasingly value people who can help. Here is what changes once you have practical Lean skills.

    Sources: PayScale, Glassdoor, SEEK (Australia) 2026.

    Module 1: Introduction

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
    • Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculumof the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the Australia.

    image

    100% Secure and Safe download

    The Lean Skills You Will BuildTools You Can Use at Work

    By the end of Lean Fundamentals, you will be able to see waste, understand how value flows, and apply core Lean tools to improve everyday processes. The programme builds practical, hands-on capability across the five Lean principles and the foundational Lean toolkit.

    See Value Through the Customer's Eyes

    Apply the five Lean principles to define what customers truly value and classify every step as value-adding, necessary or pure waste.

    Identify the Eight Wastes (DOWNTIME)

    Recognise and classify Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing in your own work.

    Organise Any Workplace with 5S

    Use Sort, Set in Order, Shine, Standardise and Sustain to create a clean, efficient workplace that reveals problems and supports flow.

    Read a Value Stream Map

    Interpret a current-state value stream map to see total lead time versus value-adding time, and spot where waste hides across a process.

    Create Flow with Pull and Kanban

    Understand push versus pull production and use Kanban signals and standard work to reduce overproduction and cap work in progress.

    Improve Continuously with Kaizen and PDCA

    Apply the Plan-Do-Check-Act cycle and Kaizen mindset, supported by Gemba walks and visual management, to drive lasting improvement.

    Who Should TakeLean Fundamentals Training in Australia?

    Team Leaders

    Business Analysts

    Operations Managers

    Project Managers

    Manufacturing Engineers

    Production Supervisors

    Process Improvement Managers

    Quality Assurance Specialists

    Who Can Take This Certification Training

    Lean Fundamentals Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    AUD 740

    Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    AUD 740

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Loading schedules…

    Why Choose Invensis Learning for Lean Training in AustraliaTrusted by Professionals and Teams

    Invensis Learning is a trusted Lean Fundamentals training company in Australia and a global training provider for professionals and organisations, holding ISO 9001:2015 for quality management and ISO 27001:2022 for information security. Our Lean and quality management courses are led by experienced practitioners who bring real-world continuous improvement experience to every session. Whether you learn as an individual or train your team, you get flexible delivery, structured courseware and dedicated support, from a provider with a global network and local presence across Australia.

    • Experienced trainers with real Lean and continuous improvement expertise
    • Flexible live online, classroom and onsite delivery across Australia
    • Backed by ISO 9001:2015 quality management standards
    • Structured, practical courseware with hands-on waste-identification exercises
    • Ideal foundation before Lean Six Sigma or Value Stream Mapping training
    • Dedicated learner support before, during and after training
    • Corporate group training tailored to your industry and site
    • Course completion record from Invensis Learning

    98%

    First-Attempt Pass Rate

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Locations in the AustraliaAll our classroom training is now available online at your convenience

    Lean Fundamentals in Australia

    Park Hyatt Sydney, 7 Hickson Rd, The Rocks NSW 2000, Australia

    Lean Fundamentals in Australia

    Gilligan’s, 57/89 Grafton St, Cairns City QLD 4870, Australia

    corporate banner

    Corporate Lean Fundamentals TrainingUpskill Your Whole Team

    • Build a shared Lean mindset across teams, sites and departments
    • Customised onsite, live virtual or hybrid delivery for your schedule
    • Industry-relevant waste and improvement examples for your sector
    • Scalable training for small teams to enterprise-wide rollouts
    • Experienced trainers with real continuous improvement expertise
    • Progress tracking and dedicated coordination for group programmes
    • A strong first step in your operational excellence journey

    Trusted by Leading Australian Organisations

    WoolworthsBHPToyotaQantasTelstraAustralia Post

    What Our Learners Say

    From Zero to Spotting Waste Everywhere

    "I walked in knowing nothing about Lean and left able to run a waste walk on my own line. Naming the eight wastes and applying 5S changed how I see the whole shift."

    Daniel Whitmore

    Continuous Improvement Coordinator, Food Manufacturing

    0/0

    Practical and Easy to Apply

    "The trainer used real examples from manufacturing and services, so the five Lean principles finally clicked. I now use the PDCA cycle for small improvements with my team every week."

    Aisha Rahman

    Production Team Leader, Beverage Sector

    0/0

    Great Foundation in Lean

    "A clear, well-paced introduction to Lean thinking. The value stream mapping exercise helped me understand where our process loses time, which I have already raised at work."

    Liam O'Sullivan

    Quality Analyst, Logistics

    0/0

    A Shared Language for the Whole Team

    "We ran this onsite for a mixed group of operators and supervisors. Everyone now shares the same Lean vocabulary, which has made our improvement meetings far more productive."

    Rebecca Nguyen

    Operations Manager, Advanced Manufacturing

    0/0

    The Right First Step for Our Rollout

    "As an L&D lead I needed a foundation course before our wider operational excellence rollout. Invensis Learning delivered flexible sessions across our sites and the feedback from staff was excellent."

    Mark Sanderson

    Learning and Development Lead, Supply Chain

    0/0



    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

    Enquire with us now

    Drop us a query and our learning consultant will reach out to you shortly

    Get Course Details & Pricing

    Fill out this form and we will respond quickly.

    We also deliver Lean Fundamentals Training across multiple cities

    Invensis Learning delivers industry-leading Lean Fundamentals training solutions tailored for individuals and organizations.

    AdelaideBrisbaneCanberraHobartMelbournePerthSydney

    Frequently Asked QuestionsHere's everything you may ask...

    Lean Fundamentals Training is a one-day, introductory course that gives professionals a practical grounding in Lean management principles and tools. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), and foundational tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    General

    What is the Lean Fundamentals Training?

    Lean Fundamentals Training is a one-day, introductory course that gives professionals a practical grounding in Lean management principles and tools. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), and foundational tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen.

    Who should attend Lean Fundamentals Training in Australia?

    The course suits all employees, team members, supervisors, managers, engineers and quality professionals who want to understand Lean and apply it at work. It is valuable across Australian manufacturing, healthcare, logistics, financial services and the public sector, and needs no prior Lean knowledge.

    Is Lean Fundamentals Training worth it?

    Yes. Lean skills are in demand as Australian employers focus on productivity and waste reduction, with continuous improvement roles averaging around A$103,000 to A$130,000. The course gives you a practical, transferable skill set you can apply from day one, whatever your industry.

    What framework is the course based on?

    The course is built on Lean management, rooted in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo at Toyota. It follows the five Lean principles codified by James Womack and Daniel Jones in Lean Thinking (1996): identify value, map the value stream, create flow, establish pull and seek perfection.

    Do I need any prior experience to take this course?

    No prior experience or Lean knowledge is required. Every principle and tool is introduced from first principles, so the course is open to professionals across all industries and functions, from front-line staff to managers.

    Pricing

    How much does Lean Fundamentals Training cost in Australia?

    Pricing is available on request and varies by delivery mode, group size and schedule. The course is offered for individual learners and as corporate group training. Contact a learning advisor for a quote tailored to your needs.

    What is included in the course fee?

    The fee typically includes instructor-led training across all Lean Fundamentals modules, structured courseware, hands-on waste-identification exercises, case study discussions and learner support. A course completion record from Invensis Learning is provided on completion. Request a quote for full details.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for teams, sites and whole organisations. Contact us for a tailored group quote.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you best.

    Is corporate training more cost-effective for a team?

    Yes. Training a team together is usually more cost-effective than individual bookings and builds a shared Lean mindset at the same time. Ask about group pricing for your organisation.

    Assessment

    Do I need to sit a test to complete this course?

    No. Lean Fundamentals is a skills-based programme with no test. Learning is reinforced through waste-identification exercises, case study discussions and team activities throughout the day, so you apply concepts as you learn them.

    Do I receive proof of completion after the course?

    Yes. You receive a course completion record from Invensis Learning after finishing the one-day programme. The Lean knowledge and skills you gain are immediately useful in any industry or function.

    How is my learning assessed during the training?

    There is no formal assessment. Instead, practical exercises, a waste-identification activity and a simple value stream mapping task let you apply Lean concepts to realistic scenarios and check your understanding as you go.

    Is this a recognised Lean course?

    Yes. Lean Fundamentals is a widely relevant introductory course grounded in the Toyota Production System and the five Lean principles. It focuses on building practical skills rather than awarding a formal credential, making it an ideal starting point in Lean.

    What can I do after completing the course?

    After the course you can identify and classify waste using the eight DOWNTIME categories, run a basic waste walk, apply 5S, explain pull and Kanban, and use the PDCA cycle for small improvements. It is also a strong foundation for further Lean or Lean Six Sigma learning.

    Course Content

    What topics does the Lean Fundamentals Training cover?

    The course covers Lean origins and the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), foundational tools including 5S, Value Stream Mapping, Kanban, standard work and visual management, plus Kaizen, the PDCA cycle and how Lean applies across industries.

    What tools will I learn in the course?

    You will learn foundational Lean tools including 5S workplace organisation, an introduction to Value Stream Mapping, pull systems and Kanban, standard work, visual management, the PDCA cycle and the Kaizen continuous improvement approach.

    Are there hands-on exercises in the training?

    Yes. The day includes a waste-identification exercise that classifies activities into the eight DOWNTIME categories, a value stream mapping activity, and a 5S workplace assessment, plus case study discussions from manufacturing and service environments.

    How long is the Lean Fundamentals Training?

    The course runs for one day (8 hours), covering all six Lean Fundamentals modules with concept explanations, real-world examples and hands-on exercises. It is also available as a half-day format across two sessions totalling the same 8 hours.

    Is the course suitable for non-manufacturing roles?

    Absolutely. While Lean began in manufacturing, its principles apply anywhere processes exist. The course includes examples from healthcare, financial services, logistics and IT, so professionals in any sector can apply Lean thinking to their own work.

    Enrollment

    How do I enrol in the Lean Fundamentals course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete your booking, and you will receive access to schedules, courseware and learning resources. Talk to a learning advisor if you need help choosing a session.

    What training formats are available?

    The course is available as online (live virtual) instructor-led training, in-person classroom sessions, and customised corporate onsite training. Choose the format that best fits your schedule and learning preference across Australia.

    Can the course be delivered onsite for my team in Australia?

    Yes. Corporate onsite delivery is popular for this course, as organisations often train large employee groups together as the first step in a Lean or operational excellence programme. Contact us to arrange onsite training for your team.

    How soon can I start?

    New public sessions run regularly in live online and classroom formats, so you can usually start within a short time of booking. See upcoming schedules or speak with a learning advisor to find the next available date.

    Can I reschedule or transfer my booking?

    Yes. Flexible options let you reschedule or transfer to another session where needed. Contact our support team to arrange this and confirm the terms that apply to your booking.