Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing and Why It Matters in BotswanaA Practical Skill for Every Production Team

    Lean Manufacturing Training in Botswana is a practical, one-day skills programme that teaches production teams how to eliminate waste, improve flow and deliver more value to customers using the Toyota Production System (TPS). Rooted in the methodology Taiichi Ohno and Shigeo Shingo developed at Toyota and popularised worldwide by James Womack and Daniel Jones, the course builds fluency in the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and Kaizen. The programme suits production and manufacturing managers, engineers, supervisors, quality professionals and Lean coordinators across Botswana's food and beverage, meat, textile and agro-processing plants. There are no formal prerequisites, so anyone responsible for a production or operations area can attend and start applying the tools straight away. As Botswana diversifies beyond diamond mining and its Special Economic Zones scale up, employers increasingly want teams who can raise productivity and cut cost. This training gives your people that capability, plus a course completion record from Invensis Learning to show for it.

    What Is Lean Manufacturing and Why It Matters in BotswanaA Practical Skill for Every Production Team

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Real Gains from Learning LeanFor Your People and Your Plant

    Where Lean Manufacturing Takes You in BotswanaRoles and Rising Demand

    Lean skills, built through practical Lean Manufacturing training, open a clear path into Botswana's fast-growing manufacturing sector, from production supervisor and manufacturing engineer to quality engineer, continuous improvement coordinator and operations or plant manager. As the country diversifies beyond diamonds and its Special Economic Zones attract new food, meat, textile and agro-processing plants, employers are actively hiring people who can raise output and remove cost. Lean capability is exactly what those roles reward, and here is what the market is telling us right now.

    Market Forces Driving Lean Adoption in Botswana

    Lean is more than a set of tools. It is the capability that lets Botswana's manufacturers compete on cost, quality and speed. Give your team that edge and start applying it on the shop floor. Begin your Lean journey today.

    Your Botswana Shop-Floor Transformation

    Where Your Team Stands Today,

    And What Lean Manufacturing Changes

    Botswana's manufacturers are under pressure to do more with less as the economy diversifies and export competition grows. Lean skills separate teams that firefight from teams that steadily remove cost, and here is the shift this training delivers.

    Sources: SEZA, Statistics Botswana, Mywage.org, Paylab (Botswana) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Botswana is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Skills You Will Build in This Lean Manufacturing CourseTools You Can Use on Monday Morning

    This one-day programme turns Lean theory into hands-on capability, mapping directly to the tools your plant needs most. Each skill is reinforced with practical exercises so you can apply it the moment you return to the floor.

    Spot and Eliminate the Eight Wastes

    In this Lean manufacturing course you will learn to see and remove the eight wastes (DOWNTIME) on your own line. You run a Gemba waste walk, classify defects, overproduction, waiting, motion and more, then quantify and prioritise what to eliminate first.

    Map the Value Stream

    Draw a current-state value stream map with standard symbols, cycle times and inventory, calculate takt time, locate the bottleneck, and design a leaner future state that improves flow from raw material to finished goods.

    Organise the Workplace with 5S

    Apply the five steps of 5S (Sort, Set in Order, Shine, Standardise, Sustain) and visual management, from red-tag exercises and shadow boards to Andon and 5S audits, to build a safer, more productive workplace.

    Build Pull Systems with Kanban and JIT

    Move from push to pull production, size a kanban loop, design a supermarket and calculate kanban quantities so your line produces only what downstream demand requires, cutting overproduction and excess inventory.

    Raise Reliability with TPM and OEE

    Apply Total Productive Maintenance and the eight TPM pillars, then calculate Overall Equipment Effectiveness (Availability x Performance x Quality) and target the six big losses that hold your equipment back.

    Standardise Work and Cut Changeover

    Write clear standard work built on takt time, work sequence and standard WIP, then apply the SMED method to separate internal and external setup so changeovers shrink and smaller batches become viable.

    Level Production and Mistake-Proof

    Use Heijunka to smooth volume and mix and remove the unevenness that drives overproduction, and apply Poka Yoke devices to prevent defects at source and protect flow in a just-in-time environment.

    Lead Kaizen and Sustain the Culture

    Run daily Kaizen and focused Kaizen events, apply A3 problem solving, and use daily management and Lean leadership behaviours to hold the gains and keep improvement going after the training ends.

    Who Should TakeLean Manufacturing Training in Botswana?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    BWP 4740

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Botswana combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Botswana that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    BWP 4740

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in BotswanaPractical and Instructor-Led

    As a trusted Lean Manufacturing training company in Botswana, Invensis Learning delivers structured, practical Lean manufacturing training for individual professionals and organisations across Botswana that want to remove waste, improve flow and build a culture of continuous improvement. Our programmes combine experienced trainers, flexible delivery formats, organised courseware and learner-focused support. Whether you enrol as an individual or plan corporate training for your team, we provide a professional learning experience built around practical understanding, real-world application and measurable results on the shop floor.

    • Experienced trainers with real manufacturing and continuous improvement backgrounds
    • Flexible delivery: online (live virtual), classroom and onsite at your site
    • Backed by ISO 9001:2015 quality and ISO 27001:2022 information-security standards
    • Hands-on exercises using waste walks, value stream mapping, 5S and OEE calculations
    • Course completion record from Invensis Learning on finishing the programme
    • Corporate and group training tailored to your own production floor
    • Post-training support and downloadable Lean tool templates
    • Trusted by learners and organisations across more than 100 countries

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    98%

    First-Attempt Pass Rate

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in BotswanaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Botswana

    Avani Gaborone Resort, Botswana

    Lean Manufacturing in Botswana

    Cresta Mowana safari Resort & Spa, President Avenue, Police House quarters, Kasane, Chobe District, Botswana

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    Corporate Lean Manufacturing TrainingFor Your Shop Floor

    • Suitable for small, medium and large production teams
    • Tailored curriculum built around your own factory floor
    • Flexible delivery through onsite, live virtual, hybrid or blended formats
    • Training schedules aligned with shift patterns and production availability
    • Experienced trainers with hands-on manufacturing and Lean expertise
    • Waste walks, VSM and 5S exercises run on your real production area
    • Scalable delivery for teams across Botswana and multiple sites

    Manufacturers We Support

    Kgalagadi BreweriesSefalana GroupBotswana Meat CommissionBolux GroupDelta DairiesClover Botswana

    What Our Learners Say

    I Can Finally See the Waste

    "The waste walk and value stream mapping exercises changed how I see my line. Within a fortnight of the training I had cut two clear bottlenecks and reduced work-in-progress on my shift."

    Tebogo Modise

    Production Supervisor

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    Practical Tools I Use Every Week

    "The SMED and OEE sessions were exactly what our plant needed. I now calculate OEE properly and used the changeover method to trim setup time on our packaging machine. Very practical, not just theory."

    Kagiso Ramotswe

    Manufacturing Engineer

    0/0

    A Clear Plan to Cut Defects

    "As a quality engineer I found the links between Poka Yoke, Jidoka and built-in quality really useful. The 5S and standard work content gave me a clear plan to reduce defects on our line."

    Lesego Kgosi

    Quality Engineer

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    Onsite Training That Stuck

    "We ran this as onsite training for our food processing team and it gave everyone one shared Lean language. The trainer tailored the exercises to our own floor, and we have kept the 5S and Kaizen habits going."

    Mpho Seretse

    Operations Manager, Food Processing

    0/0

    Real Impact on Our Line

    "Booking group training for our supervisors was a strong investment. The team came back able to run waste walks and lead small improvements, and our line output and housekeeping have both improved."

    Boitumelo Tau

    Learning and Development Lead, Textile Manufacturing

    0/0



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    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a one-day, non-certification skills course that teaches teams how to eliminate waste and improve production flow using the Toyota Production System. It suits production and manufacturing managers, engineers, supervisors, quality professionals, maintenance staff and Lean coordinators.

    General

    What is Lean Manufacturing Training and who is it for?

    Lean Manufacturing Training is a one-day, non-certification skills course that teaches teams how to eliminate waste and improve production flow using the Toyota Production System. It suits production and manufacturing managers, engineers, supervisors, quality professionals, maintenance staff and Lean coordinators.

    Is this Lean course worth it for professionals in Botswana?

    Yes. As Botswana diversifies beyond mining and its Special Economic Zones expand, manufacturers need people who can raise productivity and cut cost. Lean skills map directly to roles in food, meat, textile and agro-processing plants, making the training a practical career investment.

    Do I need prior Lean experience to attend?

    No. There are no formal prerequisites. The course introduces Lean manufacturing principles and tools from first principles, so anyone working in or responsible for a production or operations area can attend, regardless of prior Lean knowledge.

    How long is the Lean Manufacturing course?

    The course runs for one day (eight hours). It covers Lean foundations and the Toyota Production System, the eight wastes, value stream mapping, 5S, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture, with hands-on exercises throughout.

    Which methodology does the training follow?

    The training is grounded in the Toyota Production System, developed by Taiichi Ohno and Shigeo Shingo and popularised worldwide by James Womack and Daniel Jones. It teaches the five Lean principles, the eight wastes (DOWNTIME) and the core Lean toolkit used across manufacturing today.

    Pricing

    How much does Lean Manufacturing Training cost in Botswana?

    Pricing varies by delivery mode (live virtual, classroom or onsite), group size and schedule, so the current fee is available on request. Contact a learning advisor for a quote tailored to your needs or your team.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, hands-on exercises, downloadable Lean tool templates, learner support and a course completion record from Invensis Learning. Request a quote to confirm the inclusions for your chosen format.

    Do you offer group or corporate rates?

    Yes. We offer corporate group training with tailored content and volume-based pricing for production teams, plants and cross-functional improvement groups. Ask about corporate and group pricing for a tailored quote.

    Can I pay in instalments?

    Instalment options are available on selected plans. Speak with a learning advisor to choose the payment approach that suits you or your organisation.

    Are there any hidden fees beyond the course price?

    No. This is a non-certification course, so there is no separate exam or awarding-body fee. Your quoted fee covers the training, materials and learner support, with no hidden extras.

    Assessment

    Is there an exam for this Lean course?

    No. This is a non-certification course with no exam. Learning is reinforced through hands-on Lean tool exercises, waste identification activities, manufacturing case examples and team discussion during the one-day programme.

    What do I receive after completing the course?

    You receive a course completion record from Invensis Learning. The training builds a comprehensive Lean manufacturing toolkit that is immediately applicable to waste elimination, production improvement and continuous improvement projects at work.

    How is my learning assessed during the training?

    There is no formal assessment. Instead, you apply Lean tools to realistic manufacturing scenarios through exercises such as a waste walk, value stream mapping, a 5S assessment, OEE calculation and kanban sizing, so you practise each skill as you learn it.

    Does this training lead to a formal qualification?

    This is a practical, non-certification skills course, so it does not lead to a formal qualification or credential from an awarding body. It focuses on building workplace skills you can apply straight away, evidenced by a course completion record from Invensis Learning.

    Will I be able to apply Lean at work straight away?

    Yes. By the end of the day you can run a waste walk, read and build a value stream map, set up a 5S area, design a simple kanban pull system, calculate OEE and lead a Kaizen improvement on the shop floor.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers six modules: Lean foundations and the Toyota Production System, identifying and eliminating the eight wastes, value stream mapping, 5S and visual management, pull systems with kanban, JIT and TPM, and standard work, SMED, Heijunka, Poka Yoke and Lean culture.

    What Lean tools will I learn to use?

    You learn the core Lean toolkit: the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, kanban and pull systems, JIT, TPM and OEE, standard work, SMED quick changeover, Heijunka, Poka Yoke and Kaizen with A3 problem solving.

    Are there hands-on exercises in the training?

    Yes. Practical exercises run throughout the day, including a Gemba-based waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and kanban quantity sizing, so you apply each tool to realistic production scenarios.

    Is the content relevant to Botswana's industries?

    Yes. The Lean principles and tools apply directly to Botswana's food and beverage, meat, textile, automotive components and agro-processing plants. In corporate sessions, exercises can be tailored to your own production environment for immediate relevance.

    What learning materials are provided?

    You receive structured courseware, worked manufacturing examples and downloadable Lean tool templates for value stream mapping, 5S audits, OEE and standard work, plus post-training email support to help you apply the tools on the floor.

    Enrollment

    How do I enrol in Lean Manufacturing Training in Botswana?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete your booking, and you will receive access to schedules, courseware and learning resources. Talk to a learning advisor if you need help choosing a format.

    What training formats are available?

    The course is available as online (live virtual) instructor-led training, in-person classroom training, corporate onsite delivery and customised group training, so you can pick the format that fits your schedule and location.

    Can you deliver this onsite for our team in Botswana?

    Yes. We deliver corporate onsite training for manufacturing teams across Botswana, letting participants apply waste identification and Lean tool exercises to their own production floor during the session. Ask about corporate training for a tailored plan.

    How soon can I start?

    New public sessions and corporate slots open regularly. See upcoming schedules or speak with a learning advisor to find the next available date for individual or group training.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule or transfer to another session where available. Contact our support team to arrange a change to your booking.