Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Does Lean Manufacturing Training in Croatia Cover?Your Route to a Leaner Shop Floor

    Lean Manufacturing Training in Croatia is a practical, one-day (8-hour) skills programme that teaches production teams to eliminate waste and build continuous flow across any manufacturing line. It is a non-certification course focused on real capability, not an exam, and you leave with tools you can use the next morning. Rooted in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, the training walks you through the five Lean principles, the eight wastes captured by the DOWNTIME model, Value Stream Mapping, 5S and visual management, pull systems and Kanban, Just-in-Time production, Total Productive Maintenance with OEE, standard work, SMED quick changeover and Kaizen continuous improvement. Hands-on exercises run throughout the day. With Croatia's manufacturers facing a shrinking workforce and rising output demands, teams that can find and remove waste are in strong demand across automotive, food and beverage, metal and electronics plants. On completion you receive a course completion certificate from Invensis Learning.

    What Does Lean Manufacturing Training in Croatia Cover?Your Route to a Leaner Shop Floor

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Payoff of Building Lean Skills on Your LineValue You Can Measure on the Floor

    Your Lean Career Path in CroatiaRoles, Demand and Pay in Manufacturing

    Lean capability, built through Lean Manufacturing training, is now a practical marker of value across Croatia's factories, from automotive suppliers and drive-technology firms to food and beverage, metal, plastics and electronics producers. As demographic decline squeezes the workforce and IATF 16949 and ISO 9001 push continual improvement, employers increasingly want people who can find and remove waste. Demand runs from team leader and manufacturing engineer up to continuous improvement, quality and plant management, and here is what the market is telling us right now.

    Why Croatian Plants Need Lean Talent Now

    Lean Manufacturing skills are a career and plant multiplier. Join the Croatian professionals turning waste into capacity and building shop floors that flow. Start your Lean journey today.

    Your Croatia Career Transformation

    The Leap from Busy to Lean

    Before and After the Training

    Croatia's manufacturing base is under real pressure from labour shortages and cost discipline, and employers increasingly separate people who can run Lean from those who cannot. Here is which side of that line you want to be on.

    Sources: MojaPlaca.hr, SalaryExpert (Croatia) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Croatia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Lean Tools You Will Put to WorkSkills Covered in the Programme

    This Lean Manufacturing programme is built around real tools, not abstract theory. Each session pairs a concept with a hands-on exercise so you leave able to apply it on your own line. By the end you can run a waste walk, sketch a value stream, size a Kanban loop, work out OEE and plan a Kaizen event.

    Spot and Eliminate the Eight Wastes

    Learn to run a Gemba waste walk and classify every loss using the DOWNTIME model: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. You will quantify waste and prioritise what to remove first.

    Map Value Streams from Order to Delivery

    Build current and future-state Value Stream Maps using standard symbols, cycle and changeover times, inventory and information flow. Calculate takt time, find the bottleneck and design a leaner flow that shortens total lead time.

    Organise the Floor with 5S and Visual Control

    Apply Sort, Set in Order, Shine, Standardise and Sustain to create a workplace where abnormalities are visible at a glance. Use Andon, production boards and floor markings to make the state of the line obvious to everyone.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production. Learn how Kanban signals authorise work, how to size a supermarket and kanban loop, and how Just-in-Time links to built-in quality so defects surface immediately instead of hiding in inventory.

    Lift Equipment Uptime with TPM and OEE

    Understand the eight TPM pillars and autonomous maintenance, then calculate OEE as Availability times Performance times Quality. Identify the six big losses and target the ones holding your equipment back from world-class output.

    Standardise Work and Speed Changeovers

    Write standard work using takt time, work sequence and standard WIP, and apply SMED to separate internal from external setup so changeovers shrink. Learn how Heijunka levels the schedule and how Kaizen keeps improvement going.

    Who Should TakeLean Manufacturing Training in Croatia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    EUR 400

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Croatia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Croatia that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    EUR 400

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Croatian Manufacturers Choose Invensis LearningPractical Training That Reaches the Floor

    Invensis Learning delivers practical, instructor-led Lean Manufacturing training for individual professionals and production teams that want to eliminate waste and improve flow. Our programmes combine experienced trainers, hands-on exercises and organised courseware with flexible delivery, so learning translates into measurable results on the floor. As an ISO 9001:2015 and ISO 27001:2022 certified provider and Lean Manufacturing training company in Croatia, Invensis Learning brings consistent quality and secure delivery to every engagement, whether you enrol as an individual or plan on-site training for a whole plant.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Hands-on sessions built around waste walks, VSM, 5S, OEE and Kanban exercises
    • Flexible formats: live virtual, in-person classroom and corporate on-site training
    • Practical focus on applying Lean tools to your own production area
    • Structured courseware, templates and exercises that support real workplace use
    • Customised group training aligned to your value streams and sectors
    • Dedicated learner support before, during and after the programme
    • Trusted by professionals and manufacturers across many industries and regions

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    Global Course Portfolio

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

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    Lean Manufacturing Training Locations in CroatiaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Croatia

    Hotel Westin, 1, Ulica Isidora Kršnjavoga, Local Board "Mimara", City District Donji grad, Zagreb, City of Zagreb, 10000, Croatia

    Lean Manufacturing in Croatia

    Sheraton Zagreb, 2, Ulica kneza Borne, Local Board "Knez Mislav", City quarter Donji grad, Zagreb, City of Zagreb, 10000, Croatia

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    Corporate Lean Training for TeamsUpskill Your Plant Together

    • Suitable for a single shift, a line, a plant or multiple sites
    • Customised schedules built around production and shift patterns
    • Delivery through on-site, live virtual, hybrid or blended formats
    • Trainers who apply Lean tools to your own value streams and sectors
    • Waste walks, VSM and 5S exercises run on your real processes
    • Progress tracking and learner support across the whole cohort
    • Scalable delivery for teams across Croatia and global sites

    Manufacturers Across Croatia

    RimacAD PlastikPodravkaKoncarPlivaYazaki

    Results from Teams We Have Trained

    Skills I Used the Very Next Week

    "The waste walk and value stream mapping exercises changed how I look at my line. Within a fortnight we had cut two clear bottlenecks and shortened changeovers using what the trainer showed us on SMED."

    Ivan Horvat

    Production Supervisor

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    Hands-On and Easy to Apply

    "Very practical day. The OEE calculation and TPM session gave me a real method to target equipment losses instead of guessing. The 5S and Kanban material was easy to take back to the shop floor."

    Ana Kovacevic

    Manufacturing Engineer

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    Gave Our Team a Shared Method

    "As someone leading continuous improvement, I wanted a common language for the team. The DOWNTIME model and Kaizen approach gave us exactly that, and our daily meetings are far more focused now."

    Marko Novak

    Continuous Improvement Lead

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    On-Site Training That Paid Off

    "We ran the training on-site for two lines in our automotive components plant. Trainers used our own processes for the exercises, so the value stream maps were real. Delivery and productivity both improved within the quarter."

    Petra Babic

    Operations Director, Automotive Components

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    Consistent Lean Skills Across Shifts

    "Our food processing teams needed a consistent approach to waste and OEE across shifts. The corporate programme gave supervisors and engineers one toolkit, and the shared vocabulary has made improvement stick."

    Tomislav Juric

    L&D Manager, Food Processing

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    We also deliver Croatia Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Yes. Lean skills let you free up capacity and cut cost without new spend, which is exactly what Croatian plants need as the workforce shrinks. Waste elimination, VSM, 5S and Kaizen are valued across automotive, food, metal and electronics manufacturing, and open roles from team leader to continuous improvement and plant management.

    General

    Is Lean Manufacturing training worth it for professionals in Croatia?

    Yes. Lean skills let you free up capacity and cut cost without new spend, which is exactly what Croatian plants need as the workforce shrinks. Waste elimination, VSM, 5S and Kaizen are valued across automotive, food, metal and electronics manufacturing, and open roles from team leader to continuous improvement and plant management.

    What is Lean Manufacturing?

    Lean Manufacturing is a systematic method for removing waste from production so every step adds value for the customer. It comes from the Toyota Production System and covers the five Lean principles, the eight wastes, Value Stream Mapping, 5S, Kanban, JIT, TPM and Kaizen continuous improvement.

    Who should attend this Lean Manufacturing training?

    It suits production and manufacturing managers, manufacturing and industrial engineers, supervisors and team leaders, quality engineers, maintenance and TPM coordinators, and continuous improvement staff. Anyone working in or running a production operation in Croatia will benefit, whatever their prior Lean experience.

    Do I need prior experience to take the course?

    No. There are no prerequisites. The programme introduces Lean principles and tools from first principles, so beginners and experienced staff can both take part. Prior shop-floor or production experience is helpful but not required.

    How long is the Lean Manufacturing training?

    The programme runs for one day, a total of 8 hours, and can also be delivered as two half-days. It covers Lean foundations, the eight wastes, VSM, 5S, pull and Kanban, JIT, TPM and OEE, standard work, SMED, Heijunka and building a Lean culture, with hands-on exercises throughout.

    Pricing

    How much does Lean Manufacturing training cost in Croatia?

    Fees depend on the delivery format, whether individual or corporate, and group size, so pricing is available on request. Contact us for a quote and we will recommend the format that fits your goals and budget.

    What is included in the training fee?

    The fee typically includes instructor-led sessions, structured courseware, hands-on Lean tool exercises, templates and reference guides, learner support, and a course completion certificate from Invensis Learning. Ask a learning advisor for the full inclusions on your chosen format.

    Do you offer group or corporate pricing?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for shifts, lines, plants and multi-site teams. Request a group quote and we will tailor a programme to your value streams.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is this a good investment for a whole production team?

    Yes. Training a full team builds a shared Lean language, so improvement becomes how the plant runs rather than a one-off project. Group delivery also lowers the per-person cost. Ask about corporate pricing for your team.

    Assessment

    Is there an exam for this Lean Manufacturing course?

    No. This is a non-certification skills course with no exam. Learning is reinforced through hands-on Lean tool exercises, waste identification activities and manufacturing case examples during the day, so you leave able to apply the tools at work.

    Do I receive a certificate after the training?

    Yes. You receive a course completion certificate from Invensis Learning after completing the programme. It recognises attendance and practical participation rather than a formal external qualification.

    How is my learning assessed during the course?

    There is no formal assessment. Instead you apply Lean tools through practical exercises such as a waste walk, value stream mapping, a 5S assessment, an OEE calculation and a Kanban sizing exercise, with trainer feedback throughout.

    Will I be able to use these skills at work straight away?

    Yes. The programme is built so each concept is paired with a practical exercise you can repeat on your own line. By the end you can run a waste walk, sketch a value stream, size a Kanban loop, work out OEE and plan a Kaizen event.

    Does this course lead to a formal Lean certification?

    No. It builds practical Lean capability rather than a formal credential. If you later want a certified pathway, it is a strong foundation for programmes such as Lean Six Sigma Yellow Belt or Green Belt training.

    Course Content

    What topics are covered in the Lean Manufacturing syllabus?

    The syllabus covers Lean foundations and the Toyota Production System, the five Lean principles, the eight wastes, Value Stream Mapping, 5S and visual management, pull systems and Kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    What is the DOWNTIME model of waste?

    DOWNTIME is a memory aid for the eight wastes: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. The course teaches you to spot and quantify each one on the shop floor.

    Are there hands-on exercises in the training?

    Yes. Practical exercises run throughout the day, including a Gemba waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and Kanban quantity sizing, so tools are learned by doing.

    What materials do I receive?

    You receive structured courseware, reference guides, Lean tool templates and exercise worksheets that support the sessions and help you apply the tools in your own production area after the training.

    Is the course relevant to non-automotive plants?

    Yes. While Lean began in automotive, the tools apply to food and beverage, metal, plastics, pharmaceutical and electronics manufacturing, and to any operations environment. Croatian firms across all these sectors use the same waste, flow and 5S methods.

    Enrollment

    How do I enrol in the Lean Manufacturing course?

    You can enrol through the Invensis Learning website or by contacting a learning advisor. Choose your preferred format, complete enrolment, and you will receive schedules, courseware and joining details. See upcoming schedules to get started.

    What training formats are available?

    We offer live virtual (online) instructor-led training, in-person classroom sessions, and customised corporate on-site training for teams across Croatia, so you can pick the format that fits your schedule and location.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate on-site dates are arranged around your team's availability. Check upcoming schedules or talk to an advisor to find the next suitable date.

    Can you deliver the training on-site at our plant?

    Yes. On-site delivery is popular because trainers can run the waste walk, VSM and 5S exercises on your own processes during the day. Contact us to arrange corporate on-site training for your team.

    Can I reschedule my enrolment?

    Yes. Flexi options let you reschedule to another batch on selected plans. Contact support to arrange a change and we will help you find a convenient date.