Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Training in Puerto Rico DeliversA Practical Route to Operational Excellence

    Lean Manufacturing training in Puerto Rico gives production teams a proven, systematic way to identify and eliminate the waste that slows plants down. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo at Toyota, this one-day programme teaches the five Lean principles: identify value, map the value stream, create flow, establish pull, and seek perfection. You learn to recognise the eight wastes (DOWNTIME), run a value stream map, apply 5S and visual management, design kanban pull systems, and calculate OEE, then connect it all through Kaizen continuous improvement. Hands-on exercises let you practise each tool on realistic production scenarios rather than theory alone. The course suits production managers, manufacturing and industrial engineers, supervisors, quality professionals and continuous improvement coordinators across Puerto Rico's pharmaceutical, medical device and food manufacturing sector. Whether you are launching a Lean transformation or sharpening an existing one, you finish ready to apply Lean on the shop floor from day one. Build these skills with Invensis Learning.

    What Lean Manufacturing Training in Puerto Rico DeliversA Practical Route to Operational Excellence

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why Lean Skills Are Worth It on the Shop FloorReal Gains for You and Your Plant

    Where Lean Skills Take Your CareerRoles and Demand in Puerto Rico

    Lean skills are in strong demand across Puerto Rico, where pharmaceutical, medical device and food manufacturers run some of the most advanced plants in the Americas. The island is the top US life sciences exporter, and employers from Amgen to Medtronic hire production supervisors, manufacturing engineers and continuous improvement specialists who can eliminate waste and lift OEE. As global firms reinvest here, professionals who complete Lean Manufacturing training and bring a proven Lean toolkit stand out. Here is what the market looks like right now.

    Why Puerto Rico Manufacturers Need Lean Now

    Lean Manufacturing is more than a set of tools. It is how Puerto Rico's best plants compete. Build the skills to lead waste elimination and continuous improvement on your line. Start today.

    Your Puerto Rico Lean Transformation

    From Firefighting to Flow

    Your Shop-Floor Transformation

    Puerto Rico's manufacturers are investing to compete globally, and they increasingly separate people who can run a Lean improvement from those who cannot. Here is the shift this training helps you make.

    Sources: SalaryExpert, Glassdoor, PayScale (Puerto Rico) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Puerto Rico is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to WorkFrom the Eight Wastes to Kaizen

    This Lean Manufacturing training gives you hands-on command of the core tools that eliminate waste and improve flow. By the end of the day you can apply each one to a real production problem, from a waste walk to a value stream map to an OEE calculation.

    Five Lean Principles and the TPS

    Understand the Toyota Production System and apply the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection across your operation.

    Spotting the Eight Wastes

    Recognise and classify the eight wastes (DOWNTIME) on a real line through a Gemba waste walk, and quantify their cost so you can prioritise what to fix first.

    Value Stream Mapping

    Draw current and future-state value stream maps, capture cycle and changeover times, calculate takt time, find the bottleneck and plan Kaizen events that cut total lead time.

    5S and Visual Management

    Run a 5S programme (Sort, Set in Order, Shine, Standardise, Sustain) and set up visual management, Andon and production boards so normal and abnormal conditions are visible at a glance.

    Pull, Kanban, JIT and TPM

    Design kanban pull systems and supermarkets, apply Just-in-Time thinking, and use Total Productive Maintenance and OEE to raise equipment reliability toward world-class benchmarks.

    Standard Work, SMED and Kaizen

    Write standard work, cut changeover time with SMED, level production with Heijunka, mistake-proof with Poka Yoke, and lead Kaizen continuous improvement on the shop floor.

    Who Should TakeLean Manufacturing Training in Puerto Rico?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 425

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Puerto Rico combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Puerto Rico that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 425

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Train with Invensis Learning in Puerto RicoTrusted by Manufacturers Across the Island

    Invensis Learning delivers practical, instructor-led Lean Manufacturing training for professionals and teams across Puerto Rico. Our trainers are experienced operational excellence practitioners who bring real shop-floor examples, hands-on exercises and proven tools into every session. Whether you enrol as an individual or arrange onsite training for your plant, you get structured courseware, flexible delivery and dedicated support built around real-world application and measurable results.

    • Experienced Lean and operational excellence trainers with real plant expertise
    • Practical, hands-on sessions built around real production scenarios
    • Flexible delivery: online (live virtual), classroom and onsite corporate formats
    • Backed by ISO 9001:2015 quality management standards
    • Backed by ISO 27001:2022 information security standards
    • Structured courseware, exercises and Lean tool templates you keep
    • Dedicated learner support before, during and after training
    • Course completion record from Invensis Learning on finishing the programme

    15+

    Years of Training Excellence

    24/7

    Learner Support

    50+

    Industries Served

    1-to-1

    Doubt-Clearing Sessions

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Puerto RicoAll our classroom training is now available online at your convenience

    Lean Manufacturing in Puerto Rico

    La Concha Renaissance San Juan Resort, 1077, Avenida Magdalena, Condado, Santurce, San Juan, Puerto Rico, 00907, United States

    Lean Manufacturing in Puerto Rico

    Condado Vanderbilt Hotel, Puerto Rico

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    Corporate Lean Training in Puerto RicoOn Your Production Lines

    • Onsite, live virtual or hybrid delivery around your shift patterns
    • Exercises tailored to your own pharma, device or food production lines
    • Waste walks and 5S assessments run in your actual plant
    • Experienced Lean trainers with manufacturing industry expertise
    • Scalable for a single cell, a shift, or teams across multiple sites
    • Progress tracking and dedicated learner support for every cohort
    • A shared Lean language that holds across departments and shifts

    Leading Manufacturers

    AmgenEli LillyAbbVieMedtronicBoston ScientificBaxter

    What Our Learners Say

    A Practical Toolkit I Could Use Immediately

    "The waste walk and value stream mapping exercises changed how I look at my line. Within a week I had cut two clear sources of waiting and motion waste. The trainer kept everything grounded in real production problems."

    Carlos Rivera

    Manufacturing Engineer

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    5S That Actually Sticks on the Floor

    "The 5S and standard work sessions were exactly what my team needed. I came back and ran a red-tag exercise on my area the next day. The visual management ideas alone were worth the training."

    Mariana Torres

    Production Supervisor

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    OEE and Kanban Finally Clicked

    "Learning to calculate OEE and size a kanban system properly filled a real gap for me. The examples were relevant to a regulated plant, and the Kaizen approach helped me structure my improvement projects."

    Jose Delgado

    Continuous Improvement Specialist

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    Gave Our Whole Team One Lean Language

    "We ran this onsite for a cross-functional team and it gave everyone a shared Lean vocabulary. Prioritisation of waste and value stream thinking are now part of our daily conversations, and our lead times are improving."

    Lourdes Vega

    Operations Manager, Pharmaceutical Manufacturer

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    Onsite Training with Real Shop-Floor Impact

    "The onsite delivery let the trainer run exercises on our actual production lines, so the learning transferred straight to work. Our supervisors are more confident leading Kaizen and TPM improvements since the programme."

    Roberto Sanchez

    Plant Training Lead, Medical Device Manufacturer

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    We also deliver Puerto Rico Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing training is a practical, one-day programme that teaches you to eliminate waste and improve production flow using the Toyota Production System toolkit. You learn the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM and Kaizen, with hands-on exercises throughout.

    General

    What is Lean Manufacturing training?

    Lean Manufacturing training is a practical, one-day programme that teaches you to eliminate waste and improve production flow using the Toyota Production System toolkit. You learn the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM and Kaizen, with hands-on exercises throughout.

    Who should attend this Lean course in Puerto Rico?

    It suits production and manufacturing managers, industrial and manufacturing engineers, supervisors, team leaders, quality professionals, maintenance leads and continuous improvement coordinators. Anyone working in or running a plant in Puerto Rico will benefit.

    Is Lean Manufacturing worth learning in Puerto Rico?

    Yes. Puerto Rico is the top US life sciences exporter, and employers from Amgen to Medtronic expect staff who can cut waste and raise OEE. Lean skills apply from day one and are valued across the island's pharmaceutical, medical device and food plants.

    Do I need prior Lean experience to join?

    No. The course starts from first principles and needs no prior Lean knowledge. Prior manufacturing or production experience is helpful but is not required, so the training suits both newcomers and seasoned operators.

    What framework is the training based on?

    The training is grounded in the Toyota Production System (TPS), developed by Taiichi Ohno and Shigeo Shingo at Toyota, and the five Lean principles that guide every Lean transformation: identify value, map the value stream, create flow, establish pull and seek perfection.

    How long is the Lean Manufacturing training?

    The programme runs for one day (8 hours). It covers Lean foundations, the eight wastes, value stream mapping, 5S, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and Kaizen, with hands-on exercises throughout.

    Pricing

    How much does Lean Manufacturing training cost in Puerto Rico?

    Pricing depends on the delivery format (live online, classroom or onsite corporate) and group size. Contact us for current pricing in your preferred format; group rates are available on request. Request a quote to get started.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, structured courseware, hands-on tool exercises, downloadable templates, learner support and a course completion record from Invensis Learning.

    Do you offer group or corporate rates?

    Yes. We offer corporate group training with tailored schedules and volume-based pricing for plants and teams. Ask about corporate pricing for your site and we will build a quote around your numbers.

    Are there discounts for teams from the same plant?

    Yes. Onsite and group bookings for teams from the same site attract group pricing, which is usually the most cost-effective option for training a shift or department together. Talk to a learning advisor for a tailored quote.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you or your organisation.

    Assessment

    Is there a test at the end of the Lean course?

    No. This is a practical skills training course with no formal test or grading. Your learning is reinforced through hands-on Lean tool exercises, waste walks and manufacturing case studies during the one-day programme.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning confirming you completed the one-day programme. The Lean skills you gain apply to your work immediately and do not expire.

    How is my learning reinforced during the day?

    Through hands-on exercises: a Gemba waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and a kanban sizing exercise, all applied to realistic production scenarios rather than theory alone.

    Will I be able to apply Lean straight away?

    Yes. By the end of the day you can run a waste walk, map a value stream, launch a 5S programme, design a simple kanban system, calculate OEE and lead Kaizen improvements on your own line.

    Do the skills expire or need renewing?

    No. The Lean tools you learn are immediately applicable and require no renewal. You keep the courseware and templates so you can keep applying 5S, value stream mapping, kanban and Kaizen at work.

    Course Content

    What topics does the Lean Manufacturing training cover?

    It covers the Toyota Production System and five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Kaizen culture.

    What is 5S and will I learn to apply it?

    5S (Sort, Set in Order, Shine, Standardise, Sustain) is the workplace organisation method that creates a clean, visual and stable plant. You learn to run a 5S programme, conduct a 5S audit, and apply it to your own production area.

    Does the course cover value stream mapping?

    Yes. You learn to draw current and future-state value stream maps, capture cycle and changeover times, calculate takt time, locate the bottleneck and plan Kaizen events to cut lead time across the value stream.

    What hands-on exercises are included?

    You practise a Gemba waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and a kanban quantity exercise on realistic manufacturing scenarios, so the tools are ready to use back at the plant.

    Are learning materials provided?

    Yes. You receive structured courseware, reference guides and downloadable Lean tool templates that you keep and use at work. The materials support both the training and your later improvement projects.

    Enrollment

    How do I enrol in the Lean course in Puerto Rico?

    Enrol through the Invensis Learning website. Choose your format, complete your booking, and you receive access to the schedule, courseware and learning resources. See upcoming batches to get started.

    What delivery formats are available?

    You can take this Lean Manufacturing course online (live virtual, instructor-led), or choose classroom training or onsite corporate delivery for teams across Puerto Rico. Choose the format that best fits your schedule and learning style.

    When are the next sessions scheduled?

    New sessions run regularly in live virtual and onsite formats. View upcoming schedules or talk to a learning advisor to find a date that works for you or your team.

    Can I train my whole team onsite?

    Yes. We deliver onsite and live virtual group training tailored to your plant, with waste walks and exercises run on your own production lines. Ask about corporate training for your site.

    Can I reschedule my booking to another batch?

    Yes. Flexi options let you reschedule or transfer to another batch on selected plans. Contact our support team and we will help you move to a date that suits you.