Lean Fundamentals Training in New Zealand

Turn Waste into Everyday Value

A practical, one-day introduction to Lean management for professionals and teams across New Zealand. Learn to spot the eight wastes and apply core tools like 5S, value stream mapping, Kanban and Kaizen, in live online, classroom and onsite formats led by experienced trainers from an ISO-certified global training provider.

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Want to Train Your Team?

Master Lean Fundamentals and Apply Lean Thinking in New Zealand

Starts from

NZD 740

What Is Lean Fundamentals Training?Your Practical Start in Continuous Improvement

Lean Fundamentals training in New Zealand gives you a practical, hands-on introduction to Lean management, the proven approach to delivering more value to customers with less waste. In one focused day you learn the five Lean principles, how to recognise the eight wastes, and how to apply core Lean tools such as 5S, value stream mapping, Kanban, standard work and Kaizen to almost any process.

Lean grew out of the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, and was codified as the five Lean principles (Identify Value, Map the Value Stream, Create Flow, Establish Pull, Seek Perfection) by James Womack and Daniel Jones in Lean Thinking (1996). This course grounds you in that thinking and shows how it works across manufacturing, healthcare, financial services and IT.

It suits every employee, team leader, manager and professional, with no prior Lean knowledge needed. Whether you are joining a continuous improvement programme or building a foundation for further Lean and Six Sigma learning, this is a confident first step. Start your Lean journey with Invensis Learning.

Key Highlightsof the Lean Fundamentals Training Course

End-to-End Skill Development

Gain a structured understanding of Lean from foundational principles and waste identification through to value stream mapping, pull systems, Kanban, and Lean management implementation
Develop skills across all nine course modules, covering the full Lean toolkit from 5S and Takt time to Kaizen events and constraint analysis
Build the capability to identify waste, map value streams, design pull-based processes, and apply Lean tools to real operational challenges in manufacturing and service environments
Learn how Lean principles connect to Six Sigma and continuous improvement frameworks, and how Lean Fundamentals provides the foundation for further operational excellence development

Structured Courseware and Learning Resources

Access a well-organized curriculum that progresses logically from Lean mentality and waste elimination through to advanced flow concepts, pull systems, and Lean management principles
Receive course materials including value stream mapping templates, 5S implementation guides, Takt time calculation worksheets, Kanban board setup references, and Kaizen event planning tools
Engage with real-world examples drawn from Lean implementations at organizations including Toyota, GE, Boeing, Amazon, and Johnson and Johnson, applied to operational contexts relevant to New Zealand professionals
Work through structured exercises and scenario-based activities that reinforce each module and connect learning directly to workplace process improvement challenges

Instructor-Led, Practical Learning Experience

Learn from experienced Lean practitioners who have applied Lean principles and led improvement initiatives across manufacturing, operations, and service industries in the New Zealand
Participate in facilitated discussions that ground Lean theory in the practical realities of process improvement, waste reduction, and operational efficiency in New Zealand organizations
Work through scenario-based activities covering value stream mapping, waste identification, 5S implementation, Takt time calculation, and pull system design
Ask questions in real time and receive guidance tailored to your specific industry, role, and improvement context through Lean Fundamentals coaching

Flexible Learning Support in New Zealand

Choose from live online instructor-led or self-paced training formats depending on your schedule, learning preference, and level of structured support needed
Benefit from post-training access to course recordings, Lean reference materials, templates, and supplementary resources for continued workplace application
Receive support from Invensis Learning training coordinators who assist with scheduling, materials, and enrolment queries for professionals across the New Zealand
Engage with a cohort of peers completing the same Lean Fundamentals training program, creating opportunities for shared learning and professional networking

Learn the Core Concepts Covered in the Course

Explore the origins and principles of Lean thinking, including its linkage to Six Sigma and the foundational role of the Lean mentality in driving operational improvement
Understand the hidden costs of waste in office and factory environments and how to identify and eliminate the seven types of waste across operational processes
Study value stream mapping, pull systems, Kanban, Takt time, flow principles, constraint analysis, and 5S as connected tools within a complete Lean implementation framework covered in the Online Lean Fundamentals course
Examine the Lean management principles that enable organizations to sustain Lean improvements and build a lasting culture of operational excellence

Practice, Assessment, and Completion Support

Apply learning through practical exercises that replicate the Lean improvement scenarios common in manufacturing, operations, logistics, and quality environments across the New Zealand
Complete module-level knowledge checks to consolidate understanding and prepare for the practical application of Lean tools in your workplace
Receive a Certificate of Completion from Invensis Learning upon successfully finishing the training program
Access a post-course summary of key Lean concepts, tools, and frameworks to support ongoing reference and workplace application

Career and Workplace Application

Position yourself for roles that require Lean and operational excellence expertise, including process improvement, quality management, operations management, and manufacturing engineering functions
Apply Lean tools and principles immediately within your current team or organization, across manufacturing, service, logistics, or administrative process environments
Understand how Lean Fundamentals connects to Six Sigma, Total Quality Management, and enterprise-wide continuous improvement programs
Support organizational capability building through Lean Fundamentals corporate training for employees across manufacturing, operations, logistics, healthcare, and service industries.

Lean Fundamentals Training Eligibility in the New ZealandWho Can Enroll?

There are no formal prerequisites required to enroll in the Lean Fundamentals training program
Open to professionals from all industries and functional backgrounds, including manufacturing, operations, quality assurance, project management, and business analysis
No prior Lean, Six Sigma, or continuous improvement qualification is required to participate in this course
Basic familiarity with workplace processes or team-based operational environments is helpful but is not a formal requirement for enrolment
Suitable for both early-career professionals seeking to build Lean skills and experienced practitioners looking to formalize and deepen their understanding of Lean principles and tools

What You Gain from Lean Fundamentals TrainingSkills You Can Apply Immediately

For Individuals

Lean Fundamentals training helps you turn everyday frustration with delays and rework into practical action. You learn to see your work as a process, identify where value is created, and target the waste that slows it down. Whether you work in manufacturing, healthcare, logistics, financial services or the public sector, the principles and tools apply directly to what you do. You leave able to contribute to improvement activity straight away.

If you want a skill that employers across New Zealand value and that you can use immediately, Lean is a clear choice. You gain a shared vocabulary, a set of proven tools, and the confidence to help make work simpler, faster and better.

Spot and remove waste in your own work from day one
Speak the shared Lean language your workplace uses
Apply 5S to create a safer, more organised workspace
Use PDCA and Kaizen to make steady, lasting improvements
Contribute confidently to continuous improvement projects
Stand out for operations and improvement roles across New Zealand
Build a strong foundation for Lean Six Sigma and value stream mapping training
Add a practical, transferable skill to your CV

For Organizations

Group Lean Fundamentals training helps organisations build a shared improvement culture. When everyone understands the five Lean principles and the eight wastes, teams solve problems with a common approach rather than in isolation. The course is frequently delivered as the first step in an organisational Lean or operational excellence programme, so entire sites and departments build the same foundation at once.

If your organisation wants to lift productivity, cut waste and connect delivery to customer value, this training creates the shared language and mindset that makes improvement stick. Delivery is flexible to fit your teams and schedules.

Give every team a common Lean vocabulary and mindset
Reduce waste, delays and rework across your processes
Improve flow, quality and on-time delivery to customers
Kick-start an enterprise-wide continuous improvement programme
Engage front-line staff in solving everyday problems
Standardise improvement practice across sites and teams
Deliver training onsite, live online or blended for your workforce
Build in-house capability without ongoing external dependency

How Lean Boosts Careers in New ZealandIn-Demand Roles Across Sectors

The Lean capability built through Lean Fundamentals training is in steady demand across New Zealand as employers work to close the country's long-standing productivity gap with the rest of the OECD. Food and dairy processors, medical-device makers, logistics operators, banks and public agencies all run continuous improvement programmes and value people who can find and remove waste. Demand spans the ladder from Process Improvement Analyst to Continuous Improvement Manager and Lean Consultant, and here is what the New Zealand market looks like right now.

NZ$101,651

Continuous Improvement Manager pay, NZ

average, PayScale 2026

NZ$107,469

Process Improvement Specialist, NZ

average, SalaryExpert 2026

NZ$120-140k

Lean Consultant salary range, NZ

OPEX Selection 2026

55.0

Manufacturing PMI, NZ

BusinessNZ, Feb 2026

SECTORS HIRING

—Food, Dairy and Beverage Manufacturing
—Healthcare and Medical Devices
—Logistics, Transport and Supply Chain
—Primary Industries and Agribusiness
—Banking, Insurance and Financial Services
—Government and Public Sector Services

DEMAND DRIVERS

—OECD productivity gap pushing Lean adoption nationwide
—Manufacturing back in expansion through 2026
—Advanced manufacturing and automation programmes growing
—Cost and labour pressure driving waste reduction
—Primary-sector processors chasing efficiency gains
—Public services under value-for-money pressure

Sources: PayScale, SalaryExpert, Seek, Glassdoor, BusinessNZ Performance of Manufacturing Index (New Zealand) 2026.

Designation

Lean Fundamentals Professionals in New Zealand : Salary Insights and Trends

Hiring Companies in New Zealand

NZ$75K

Min

NZ$95K

Average

NZ$115K

Max

PayScale · Seek (New Zealand) 2026

Air New ZealandANZSparkDatacom

Source: Air New Zealand · ANZ · Spark · Datacom

Industry Pressures Fuelling New Zealand's Demand for Lean

New Zealand's Productivity Gap

New Zealand's productivity trails much of the OECD, holding back wages and competitiveness. Lean is a recognised, low-cost way to lift output by removing waste from everyday processes.

Lean builds practical waste-elimination skills

Margin Pressure in Manufacturing

The manufacturing sector returned to expansion in 2026, but rising input and labour costs squeeze margins. Firms rely on Lean waste elimination to protect profitability and stay competitive.

Lean builds flow and efficiency skills

Efficiency Demands in the Primary Sector

Dairy, meat and horticulture processors face tight margins and tough global competition. Lean flow, 5S and standard work help them cut waste and improve throughput across the value chain.

Lean builds value stream and standard work skills

Pressure on Health and Public Services

Health and public agencies must deliver more within tight budgets. Lean tools shorten waiting times, improve patient and citizen flow, and remove non-value steps from services.

Lean builds process improvement skills

Complex Supply Chains and Distance to Market

New Zealand's distance from export markets magnifies logistics waste. Lean thinking trims excess inventory, motion and transport across warehousing and distribution networks.

Lean builds waste-reduction skills

Shortage of Improvement Capability

Employers want people who can lead everyday improvement, but Lean-literate staff are scarce. Foundational Lean skills make you valuable across manufacturing, health and services.

Lean makes you stand out to employers

Sources: MBIE, BusinessNZ Performance of Manufacturing Index, RNZ, Infometrics (New Zealand) 2026.

Lean is a practical skill every organisation needs. Build the foundation to spot waste, improve flow and drive continuous improvement in your workplace. Start your Lean journey today.

Your New Zealand Lean Journey

The Transformation Lean Training Delivers,

Spot Waste and Drive Real Improvement

New Zealand employers are under real pressure to lift productivity and cut waste, and they increasingly separate people who can drive improvement from those who cannot. Here is the shift Lean Fundamentals training makes for you.

Today

Waste and delays feel normal and unavoidable

After Lean

You identify the eight wastes and target them with 5S, Kanban and Kaizen

Today

Overlooked for operations and improvement roles

After Lean

Ready to contribute to improvement teams valued across NZ manufacturing, health and services

Today

Confident in your task, unsure how it fits the bigger picture

After Lean

Able to map the value stream and improve flow from end to end

You Build Lean Capability

Before

You can see problems but lack a shared method to fix them

Now you have

A structured Lean toolkit to remove waste from any process

Before

Improvement ideas stall without a common language

Now you have

The shared Lean vocabulary your team uses to improve together

Before

You react to problems only after they reach the customer

Now you have

The habit of building quality in and catching issues early

Before

Your role is limited to doing the work exactly as set

Now you have

A confident voice in redesigning how the work is done

"Every process can be improved. Lean gives people the eyes to see waste and the tools to remove it, and organisations that build that habit pull ahead."

Join 50,000+ professionals who trained with Invensis Learning and put Lean to work.

Sources: PayScale, SalaryExpert, Seek, BusinessNZ (New Zealand) 2026.

Module 1: Introduction

Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

Module 2: Lean Mentality / Muda (Waste) Elimination

Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

Module 3: Mapping the Value Stream

Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

Module 4: Lean Events

Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

Module 5: Constraints

Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

Module 6: Flow and Takt Time

Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

Module 7: Pull Systems and Kanban

Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

Module 8: 5S Implementation

Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

Module 9: Lean Management Principles

Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

Course Curriculumof the Lean Fundamentals Training

This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the New Zealand.

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Module 1: Introduction

Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

Clarifies where Lean ends and Six Sigma begins, so you stop treating them as interchangeable.

100% Secure and Safe download

The Practical Lean Skills You Will BuildTools You Can Use from Day One

This section answers what you will learn in Lean Fundamentals training. By the end of the one-day programme you can identify waste, apply core Lean tools, and contribute to improvement activity straight away, whatever your industry or role.

Apply the Five Lean Principles

Work through Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection, and use them as a structured way to improve any process from the customer's point of view.

Identify the Eight Wastes (DOWNTIME)

Recognise Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing, and classify real activities so you can target waste with confidence.

Organise Any Workplace with 5S

Apply Sort, Set in Order, Shine, Standardise and Sustain to create a clean, visual and efficient workspace that reveals problems and supports safe, consistent work.

Read and Use Value Stream Maps

Understand how a value stream map makes flow visible, separates value-adding from wasteful steps, and highlights where lead time is lost across an end-to-end process.

Create Pull with Kanban

Understand the difference between push and pull, how a Kanban signal triggers replenishment, and how capping work in progress reduces overproduction and improves flow.

Standardise Work for Consistent Quality

Learn how takt time, work sequence and standard work in progress create a reliable baseline for quality, and why standard work is the starting point for every improvement.

Drive Improvement with Kaizen and PDCA

Use the Plan-Do-Check-Act cycle, daily Kaizen and the Gemba walk to make small, steady improvements and build a genuine continuous improvement habit in your team.

Apply Lean Across Any Industry

See how the same principles and tools work in manufacturing, healthcare, financial services and IT, and leave with practical next steps to apply Lean in your own work.

Who Should TakeLean Fundamentals Training in New Zealand?

Team Leaders

Business Analysts

Operations Managers

Project Managers

Manufacturing Engineers

Production Supervisors

Process Improvement Managers

Quality Assurance Specialists

Who Can Take This Certification Training

Lean Fundamentals Training Modesfor Professionals and Teams

We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

Lean Fundamentals Live Virtual Training

Live online instructor-led sessions
Interactive discussions and virtual activities
Expert guidance from experienced trainers
Practice assessments and revision support
Dedicated Q&A sessions for concept clarification
Fixed schedules for accountability and momentum
Small batch sizes for personalized attention
Access from any location with internet connectivity

NZD 740

Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

Lean Fundamentals Classroom Training

Instructor-led classroom sessions
Interactive discussions and group activities
Real-world examples and practical exercises
Structured learning with fixed schedules
Opportunities for peer networking and collaboration
Practice assessments and knowledge checks
Dedicated Q&A and concept clarification
Immediate trainer feedback and support

Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

Lean Fundamentals Corporate Group Training

Customized training aligned to organizational goals
Flexible delivery: onsite, virtual, hybrid, or blended
Scheduling tailored to business availability
Role-based examples and industry-relevant discussions
Progress tracking and learner assessments where applicable
Dedicated coordination and administrative support
Consistent learning experiences across teams
Scalable delivery for local, regional, or global workforces

Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

Lean Fundamentals Focused 1-to-1 Training

One-to-one instructor attention
Customized learning plans and objectives
Flexible scheduling based on availability
Personalized feedback and coaching
Additional focus on challenging topics
Targeted practice and revision support
Faster clarification of questions and concepts
Learning pace is adapted to individual needs

Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

Lean Fundamentals Live Virtual Training

Live online instructor-led sessions

Interactive discussions and virtual activities

Expert guidance from experienced trainers

Practice assessments and revision support

Dedicated Q&A sessions for concept clarification

Fixed schedules for accountability and momentum

Small batch sizes for personalized attention

Access from any location with internet connectivity

Starts from

NZD 740

Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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Why Choose Invensis Learning for Lean Fundamentals Training in New ZealandPractical, Expert-Led Training

As a trusted Lean Fundamentals training company in New Zealand, Invensis Learning delivers structured, practical Lean training for individual professionals and organisations across New Zealand that want to build real continuous improvement capability. Our programmes combine experienced trainers, hands-on exercises, organised courseware and flexible delivery. Whether you enrol as an individual learner or arrange corporate training for your team, you get a professional learning experience focused on practical understanding, real-world application and skills you can use the very next day.

Experienced trainers with real Lean and operational excellence practice
Flexible formats: live online, classroom and onsite for teams
Practical, exercise-led sessions with real-world case studies
ISO 9001:2015 certified for quality management
ISO 27001:2022 certified for information security
Course completion certificate from Invensis Learning
Dedicated learner support before, during and after training
Trusted by professionals and organisations across 100+ countries

60+

Global Course Portfolio

100+

Countries Served

ISO 9001

Quality Management

200K+

Professionals Trained

ISO 9001:2015 Certified

ISO 27001:2022 Certified

Secure SSL Encryption

Leaders in Training industry for 12+ years

Over 5000 five star reviews

Level AA conformance, W3C WCAG 2.2

Lean Fundamentals Locations in the New ZealandAll our classroom training is now available online at your convenience

Lean Fundamentals in New Zealand

Blanket Bay, 4191 Glenorchy-Queenstown Road, Glenorchy 9372, New Zealand

Lean Fundamentals in New Zealand

Rosewood Matakauri, 569 Glenorchy-Queenstown Road, Closeburn 9371, New Zealand

Corporate Lean Training for TeamsBuild a Lean Culture

Suitable for small, medium and large groups
Customised schedules based on team availability
Delivery through onsite, live virtual, hybrid or blended formats
Experienced trainers with relevant Lean and industry expertise
Role-based, industry-relevant examples for better workplace application
Dedicated coordination and learner support for group programmes
Scalable delivery for teams across New Zealand and global sites

What Our Learners Say

Waste Is Everywhere Once You Can See It

"I came in knowing nothing about Lean and left able to spot waste all over my line. We applied 5S to our work area the next week and it already feels calmer and safer. The waste exercises made the eight wastes really stick."

Liam Thompson

Production Supervisor

0/0

Gave Me a Proper Improvement Toolkit

"The value stream mapping and Kanban sessions gave me language I now use every day. As a process analyst it helped me explain flow problems to managers clearly, and PDCA has become my default way to test small changes."

Aroha Ngata

Process Improvement Analyst

0/0

Practical and Easy to Follow

"A very practical day. The trainer used real examples from manufacturing and services, so it clicked for everyone regardless of background. I feel confident joining our continuous improvement group now."

Ben Carter

Operations Team Leader

0/0

A Strong Foundation for Our Whole Team

"We ran this onsite for a mixed group across our plant and it gave everyone the same Lean vocabulary in a single day. The shared language has made our improvement huddles far more productive. Coordination with Invensis was smooth."

Rachel Simmons

L&D Manager, Medical Devices

0/0

The Right Start for Our Lean Rollout

"As the first step in our operational excellence programme, this training got front-line staff engaged in identifying waste rather than resisting change. Practical, well-paced and tailored to our food manufacturing context."

James Whitfield

Operations Manager, Food Manufacturing

0/0

4.6

Ratings

100K+

Happy Learners

100+

Locations Worldwide

99%

Training Satisfaction

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Frequently Asked QuestionsHere's everything you may ask...

Lean Fundamentals is a one-day, non-certification course that gives you a practical introduction to Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), and core tools such as 5S, value stream mapping, Kanban, standard work and Kaizen.

General

What is the Lean Fundamentals training course?

Who should attend Lean Fundamentals training in New Zealand?

The course suits every employee, team leader, manager and professional across any industry or function. It is especially useful for teams starting a continuous improvement programme, and for anyone planning to progress to Lean Six Sigma or value stream mapping training later.

Is Lean Fundamentals training worth it?

Yes. You gain a practical, immediately usable skill: the ability to spot waste and improve everyday processes. Lean capability is valued by New Zealand employers in manufacturing, healthcare, logistics and services, and it builds a strong foundation for further Lean and Six Sigma learning.

Do I need any prior Lean experience or prerequisites?

No. There are no prerequisites and no prior Lean knowledge is needed. The course introduces every principle and tool from first principles, so complete beginners and experienced professionals alike can follow it and apply it at work.

What framework is the Lean Fundamentals training based on?

The training is grounded in the Toyota Production System and the five Lean principles codified by James Womack and Daniel Jones in Lean Thinking (1996): Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection. It also covers the eight wastes known by the DOWNTIME acronym.

Pricing

How much does Lean Fundamentals training cost in New Zealand?

Pricing depends on the delivery format (live online, classroom or corporate onsite) and group size, so exact fees are available on request. Contact a learning advisor for current New Zealand pricing and upcoming schedules, or ask about a group quote for your team.

What is included in the course fee?

The fee typically includes instructor-led training across all six Lean modules, structured courseware and case studies, hands-on waste-identification and 5S exercises, learner support, and a course completion certificate from Invensis Learning.

Do you offer group or corporate discounts?

Yes. Corporate and group training is available with customised schedules and volume-based pricing, which is ideal when you want to train a whole site, department or team at once. Contact us for a tailored quote for your organisation.

What payment options are available?

We accept major credit and debit cards and bank transfers, and offer instalment options on selected plans. Speak with a learning advisor to choose the option that best suits you or your organisation.

Is corporate onsite training good value compared with public sessions?

For teams, onsite delivery is often better value because everyone builds the same Lean foundation in a single session tailored to your processes. It also removes travel and scheduling friction. Ask about corporate pricing for your team size.

Certification

Will I receive a certificate after the training?

Yes. On completing the one-day programme you receive a course completion certificate from Invensis Learning, recognising the Lean knowledge and skills you have built.

Is Lean Fundamentals a certification course?

No. This is a non-certification skills course with no external awarding body and no examination. It focuses on building practical Lean knowledge and tools you can apply straight away, and you receive a completion certificate from Invensis Learning.

How is my learning assessed during the course?

There is no formal assessment. Learning is reinforced through waste-identification exercises, a value stream mapping activity, a 5S assessment and case-study discussions, so you practise applying Lean concepts to realistic scenarios throughout the day.

How long is the Lean Fundamentals training?

The programme runs for one day, a total of eight hours. It can also be delivered as two half-day sessions of four hours each. Both formats cover all six modules with exercises throughout.

Does the completion certificate expire?

No. The Lean knowledge and skills you gain do not expire, and there is no renewal to maintain. You can build on this foundation at any time with further Lean or Lean Six Sigma training.

Course Content

What topics does Lean Fundamentals training cover?

The course covers the origins and philosophy of Lean, the five Lean principles, the eight wastes (DOWNTIME), foundational tools (5S, value stream mapping, Kanban, standard work and visual management), Kaizen and the PDCA cycle, and how Lean applies across different industries.

What Lean tools will I learn to use?

You will learn to apply 5S workplace organisation, read a value stream map, use Kanban for pull, apply standard work, use visual management, and run improvement through Kaizen and the Plan-Do-Check-Act cycle.

Can a complete beginner take this course?

Absolutely. The course is designed for people with no prior Lean background. Concepts are introduced step by step with plenty of examples and hands-on exercises, so beginners finish confident and able to contribute to improvement work.

Are there hands-on exercises in the training?

Yes. The day includes a waste-identification exercise that classifies activities into the eight DOWNTIME categories, a value stream mapping data activity, and a 5S workplace assessment, alongside case-study discussions and team activities.

What materials are provided with the course?

You receive structured courseware covering all six modules, real-world case studies, and the exercise templates used during the sessions. These support both your learning on the day and your ability to apply Lean at work afterwards.

Enrollment

How do I enrol in Lean Fundamentals training in New Zealand?

You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and learning resources. Talk to a learning advisor if you would like help choosing dates.

What training formats are available?

The course is available as online (live virtual) instructor-led training, classroom training, and corporate onsite training for teams. You can pick the format that best fits your schedule and learning preference.

How soon can I start and where do I see upcoming batches?

New sessions are scheduled regularly across New Zealand time zones. View upcoming schedules on the course page or ask a learning advisor about the next available batch and any dates that suit your team.

Can I book this training for my whole team?

Yes. Corporate onsite or live virtual delivery lets you train an entire team, site or department together, with content tailored to your context. This is the most common way organisations start a Lean programme. Contact us for a group quote.

What is the reschedule or refund policy?

Rescheduling and refunds are handled per our published policy, and selected plans include flexible reschedule options. Reach out to our support team for the details that apply to your enrolment.

Lean Fundamentals Training in New Zealand

What Is Lean Fundamentals Training?Your Practical Start in Continuous Improvement

What Is Lean Fundamentals Training?Your Practical Start in Continuous Improvement

Key Highlightsof the Lean Fundamentals Training Course

Lean Fundamentals Training Eligibility in the New ZealandWho Can Enroll?

What You Gain from Lean Fundamentals TrainingSkills You Can Apply Immediately

How Lean Boosts Careers in New ZealandIn-Demand Roles Across Sectors

SECTORS HIRING

DEMAND DRIVERS

Industry Pressures Fuelling New Zealand's Demand for Lean

New Zealand's Productivity Gap

Margin Pressure in Manufacturing

Efficiency Demands in the Primary Sector

Pressure on Health and Public Services

Complex Supply Chains and Distance to Market

Shortage of Improvement Capability

The Transformation Lean Training Delivers,

Spot Waste and Drive Real Improvement

Module 1: Introduction

Module 2: Lean Mentality / Muda (Waste) Elimination

Module 3: Mapping the Value Stream

Module 4: Lean Events

Module 5: Constraints

Module 6: Flow and Takt Time

Module 7: Pull Systems and Kanban

Module 8: 5S Implementation

Module 9: Lean Management Principles

Course Curriculumof the Lean Fundamentals Training

Module 1: Introduction

The Practical Lean Skills You Will BuildTools You Can Use from Day One

Apply the Five Lean Principles

Identify the Eight Wastes (DOWNTIME)

Organise Any Workplace with 5S

Read and Use Value Stream Maps

Create Pull with Kanban

Standardise Work for Consistent Quality

Drive Improvement with Kaizen and PDCA

Apply Lean Across Any Industry

Who Should TakeLean Fundamentals Training in New Zealand?

Lean Fundamentals Training Modesfor Professionals and Teams

Lean Fundamentals Live Virtual Training

Lean Fundamentals Classroom Training

Lean Fundamentals Corporate Group Training

Lean Fundamentals Focused 1-to-1 Training

Lean Fundamentals Live Virtual Training

Why Choose Invensis Learning for Lean Fundamentals Training in New ZealandPractical, Expert-Led Training

Lean Fundamentals Locations in the New ZealandAll our classroom training is now available online at your convenience

Corporate Lean Training for TeamsBuild a Lean Culture

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